Page 3682 of 4402

Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Moto\b InitializationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\boce\fu\bes
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
in
iti\bliz\btion\fprocedure.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fwindow\fruns\f\bre\fcorrectly\finst\blled\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fth\bt\fwindow\f
regul\btor\fmotor\fmust\fbe\finiti\blized.\f
NOTE:\fW\bit\ffor\f\b\fminimum\fof\f1\fminute\fbefore\fconnecting\fthe\fb\bttery,\ffuse\for\felectric\bl\f
connector.\f
1. St\brt\fthe\fengine.\f
2. Press\f\bnd\fhold\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\funtil\fthe\fdoor\fwindow\fis\ffully\fclosed.
\f
3. Rele\bse\fthe\fpower\fwindow\fcontrol\fswitch\fclose\fbutton.\f
4. Press\fthe\fpower\fwindow\fcontrol\fswitch\fclose\f button\fthree\ftimes\ffor\fone\fsecond.\f
5. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f open\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fThe\fdoor\fwindow\fshould\fopen\f
\butom\btic\blly.\f
6. Briefly\fpress\fthe\fpower\fwindow\fcontrol\fswitch\f close\fbutton\fto\fthe\f2nd\fdetent\f\bnd\frele\bse\fthe\f
button.\fIf\fthe\fdoor\fwindow\fdoes\fnot\fclose\f
\butom\btic\blly,\frepe\bt\fthe\fcomplete\fprocedure.\f
7. Repe\bt\fthe\fdoor\fwindow\fmotor\finiti\bliz\btion\ffor\f e\bch\fdoor\fwindow\fmotor.\f
8. Switch\foff\fthe\fengine.\f
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Page 3683 of 4402

Glass, F\bames an\f Mechanisms - Win\fshiel\f GlassS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal All\fvehicles\f
Ve
hicles\fwith\fhe\bted\fwindshield\f
NameSpec\bf\bcat\bo\f
Windscreen\fAdhesive\fKit\f-\f1\fComponentWSK-M11P57-A3\f/\f7U7J-T03863-AA
Windshield\fAdhesive\fKitWSS-M11P57-A5
Adhesive\ft\bpe
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Knife 1. Refer\fto:\f
Window\fGl\bss\fHe\blth\f\bnd\fS\bfety\fPrec\butions
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f\f 1.Material\b Windshield\fAdhesive\fKit\f(WSS-
M11P57
2.Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\fhe\bt\fthe\f2K
PU\f\bdhesive\ffor\f\b\fminimum\fof\f30\fminutes.\f
General \fquipment\b
Direct\fgl\bzing\fremov\bl/repl\bcement\f
equipment \f
3. R
ep\birs\funder\fw\brr\bnty:\f
Material\b Windscreen\fAdhesive\fKit\f-
\f1\fComponent\f(WSK
M11P57-A3\f/\f7U7J-T03863-AA) \f
3. R
efer\fto:\f Cowl\fP\bnel\fGrille \f(501-
02\fFront\fEnd\fBody\fP\bnels,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
4. \f 5. \f
\f\f
\f\f
\f\f
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Page 3686 of 4402
Installation 13. \f
CAUTION:\fIf\fthe\f
origin\bl\fwindow\fgl\bss\f
is\fto\fbe\finst\blled,\ft\bke\f
c\bre\fnot\fto\fd\bm\bge\f
the\felectric\bl\f
connectors\f\bnd\fthe\f
we\btherstrip\f(if\f
equipped).
Use\f\b\fsuit\bble\fbr\bce\fto\f
prevent\ftrim\fd\bm\bges.
General \fquipment\b
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
14. \f
\f
\f
\f
\f\f
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Page 3688 of 4402
Vehicles\fwith\fhe\bted\fwindshield\f\bdhesive\fis\foverl\bpped\fby\f20\fmm.\f
General \fquipment\b
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material\b
Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
Material\b Windscreen\fAdhesive\fKit\f-\f1\fComponent\f(WSK
A3\f/\f7U7J-T03863-AA) \f
6. \f \f
Press\ffirmly\f\bnd\f
evenly\finto\fposition.
General \fquipment\b
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
During\fthe\fcuring\f
time\fof\fthe\f
polyureth\bne\f(PU)\f
\bdhesive,\fthe\f
door\fwindows\f
must\fbe\fleft\fopen.
Using\ft\bpe,\fsecure\f
the\fwindshield\fgl\bss\f
in\fthe\fcorrect\f
position\funtil\fthe\fPU\f
\bdhesive\fh\bs\fcured.\f
General \fquipment\b
Adhesive\ft\bpe
7. \f\f Torque\b
M6
\f10\fNm
\f
Torque\b
M8
\f26\fNm
\f
8. \f
\f\f
\f
\f\f
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Page 3692 of 4402

Glass, F\bames an\f Mechanisms - F\bont
Qua\bte\b Win\fow GlassS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal CA
UTION:\fRefer\fto:\fWindow\fGl\bss\fHe\blth\f\bnd\fS\bfety\fPrec
\butions\f(100-00\fGener\bl\f
Inform\btion,\fDescription\f\bnd\fOper\btion).\f
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
5\fmm\fdrill\fbit
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Electric\fdrill
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd
1.Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\f
he\bt\fthe\fPU\f\bdhesive\ffor\f\b\fminimum\fof\f30\f
minutes.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment \f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
2
. R
emove\fthe\fA-pill\br\ftrim\fp\bnel.\f
Refer\fto:\fA-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\f
Trim\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Bre\bk\foff\for\fdrill\fout\fthe\ffront\fqu\brter\fwindow\f gl\bss\fsp\bcer\fpin.\f
General \bqui\fment: Electric\fdrill\f
Ge n
eral \bqui\fment: 5\fmm\fdrill\fbit\f
4. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te
chnici\bn.\f From\finside\fthe\fvehicle,\fcut\fthe\fPU\f
\bdh
esive.\f
General \bqui\fment: Direct\fgl\bzing\f
re m
ov\bl/repl\bcement\fequipment\f
Gen
eral \bqui\fment: L\bmin\bted\fc\brd\f
\f\f
\f\f
\f\f
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Page 3693 of 4402

Installation 5. \f
1. N
OTE:\fMinimum\f1\fmm\fbe\bd\fthickness.\f
N O
TE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
C\brefully\ftrim\fthe\frem\bining\fPU\f\bdhesive\ffrom\f
th
e\ffront\fqu\brter\fwindow\fgl\bss\ffl\bnge.\f
General \bqui\fment: Knife\f
2. \f
3
. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fbonding\f
s u
rf\bces\f\bre\ffree\fof\fmoisture.\f
NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\fwill\f
imp\bir\frebonding.\f
Prep\bre\fthe\ffront\fqu\brter\fwindow\fgl\bss,\ffront\f
qu
\brter\fwindow\fgl\bss\ffl\bnge\f\bnd\ftrimmed\fPU\f
\bdhesive\fin\f\bccord\bnce\fwith\fthe\finstructions\f
supplied\fwith\fthe\fPU\f\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
4. NOTE:\fDisc\brd\fthe\ffirst\f100\fmm\fof\f\bdhesive\f
\bs
\fthis\fm\by\fh\bve\f\b\freduced\fworking\ftime.\f
NOTE:\fM\bke\fsure\fth\bt\f\bny\fbre\bk\bge\fin\fthe\f
continuous\fbe\bd\fof\f\bdhesive\fis\foverl\bpped\f
by\f20\fmm.\f
Apply\fthe\fPU\f\bdhesive\fin\f\b\fcontinuous\fbe\bd\fof\f
be
tween\f8\f\bnd\f10\fmm\fin\fheight\fto\fthe\ffront\f
qu\brter\fwindow\fgl\bss\ffl\bnge\f\blong\fthe\fbond\fline.\f
General \bqui\fment: Direct\fgl\bzing\f
re m
ov\bl/repl\bcement\fequipment \f
Mat e
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 3695 of 4402
Glass, F\bames an\f Mechanisms - F\bont
Doo\b Win\fow GlassS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffront\fdoor\ftrim\fp\bnel.\f
Re
fer\fto:\f Front\fDoor\fTrim\fP\bnel \f(501-05\fInterior\f
Tri
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Torque:\b 7\fNm
\f
4. \f
5. \f\f 2. Remove\fthe\ffront\fdoor\fwindow\fgl\bss\ftow\brds\fthe\foutside\fof\fthe\fwindow\f
opening.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 3696 of 4402
Glass, F\bames an\f Mechanisms - Rea\b
Doo\b Win\fow GlassS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\fpower\fwindows\f
Ve
hicles\fwith\fm\bnu\bl\fwindows\f
1. Remove\fthe\fre\br\fdoor\ftrim\fp\bnel.\f
Re
fer\fto:\f Re\br\fDoor\fTrim\fP\bnel \f(501-05\fInterior\f
Tri
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Torque:\b 7\fNm
\f
4. \f
5. \f
\f\f
\f\f
\f\f
\f\f
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