2006 FORD GALAXY window

Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f

R

oof\fp\bnel\f
1.

Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi

ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f

Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo

rking\f\bre\b.\f
2. Roof\fp\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
3.

Re\br\froof\fp\bnel\f
Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
fr

ont\fside\fof\fthe\fvehicle..\f
4. Roof\fp\bnel\f
He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bp

prox.\f170°\fC).\f
\f
\f\f
Стр. 1 из 3
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on\fthe\ffront\fusing\f\b\ffibre\fgrinding\fdisc.\fAny\f
cont\bmin\btion\fdue\fto\fp\brts\fof\fthe\fco\bting\fin\f
the\fwelding\fb\bth\fwill\fwe\bken\fthe\fwelded\f
joint.\f A-pill\br\freinforcement\f
Cle\bn\fthe\fcont\bct\f\bre\b.\f
11

. A-pill\br\freinforcement\f
Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di

\bmeter).\f
12. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
N
V

H\felement\f\bt\fthe\fA-pill\br\freinforcement\f
into\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket.\f
A-pill\br,\finner\fp\bnel\f(inside\fview)\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement.\f
13. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
no

ise\finsul\btion\fin\fthe\f\bre\b\fof\fposition\f1.\f
A-pill\br\freinforcement\f 1.
Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
2. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f element.\f
3. Puddle\fweld.\f
\f\f
\f
\f\f
Стр. 8 из
13
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cutter.\f
18. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
n
o

ise\finsul\btion\fin\fthe\f\bre\b\fof\fpositions\f2.\f
A-Pill\br\fouter\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
element.\f
2. Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
3. Continuous\fMIG\fweld\fse\bm.\f
19. A-Pill\br\fouter\f
Resist\bnce\fspot\fweld.\f
\f
\f
Стр. 11 из 13
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f(E79835).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f 1.
Cut\fpoints.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 7
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: \fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f
(E82137\f).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f
Cut\fpoints.\f
\f
Стр. 1 из 6
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4. Inner\fqu\brter\fp\bnel\fwith\fwheelhouse\f
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el

ement\f\bnd\finsert\fthe\fNVH\felement.\f
5. C-pill\br\freinforcement\f 1. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\felement\f\bnd\finsert\fthe\fNVH\felement.\f
2. Continuous\fMIG\fweld\fse\bm.\f
6. NOTE:\fOnly\ft\bck-weld\fthe\fC-pill\br\f
r
e

inforcement\f\bt\fthe\fdoor\f\bnd\fside\fwindow\f
cutout.\fThe\ffin\bl\fwelded\fjoint\fis\fm\bde\fwhen\f
the\fqu\brter\fp\bnel\fis\finst\blled.\f
C-pill\br\freinforcement\f 1.
Resist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
7. NOTE:\fFit\fthe\fclosing\fp\bnel\freinforcement\f-\f
t
o

\fdo\fthis,\fdetermine\fthe\fcorrect\finst\bll\btion\f
position\fon\fthe\fqu\brter\fp\bnel.\f
Closing\fp\bnel\freinforcement\f
\f
\f
\f
\f
Стр. 4 из 5
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5.NOTE:\fOnly\ft\bck-weld\fthe\fC-pill\br\f
re
inforcement\f\bt\fthe\fdoor\f\bnd\fside\fwindow\f
cutout.\fThe\ffin\bl\fwelded\fjoint\fis\fm\bde\fwhen\f
the\fqu\brter\fp\bnel\fis\finst\blled.\f
C-pill\br\freinforcement\f 1.
Resist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
6. NOTE:\fFit\fthe\fclosing\fp\bnel\freinforcement\f-\f
t
o

\fdo\fthis,\fdetermine\fthe\fcorrect\finst\bll\btion\f
position\fon\fthe\fqu\brter\fp\bnel.\f
Closing\fp\bnel\freinforcement\f
Resist\bnce\fspot\fweld.\f
\f
\f
Стр. 5 из 6
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 8.
NOTE:\fWorking\ffrom\fthe\fp\bssenger\f
c
o

mp\brtment,\fhe\bt\fup\fthe\fNVH\felement\f\bnd\f
det\bch\fit.\fThe\fNVH\felement\fis\f\blso\fsecured\f
to\fthe\fw\bter\fdr\bin\fp\bnel\freinforcement\ffrom\f
the\finside\fby\fme\bns\fof\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.

Mill\fout\fthe\fspot\fwelds.\f
2. Grind\fout\fthe\fspot\fwelds.\f
3. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\f det\bch\fthe\fNVH\felement\ffrom\fthe\finner\f
qu\brter\fp\bnel.\f
1. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
NV

H\felement\f\bt\fthe\fw\bter\fdr\bin\fp\bnel\f
reinforcement\fusing\fPU\fwindow\f\bdhesive\f
\bnd\fsecure\fit\fwith\fthe\ftwo\fpl\bstic\fclips.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
element.\f
2. Continuous\fMIG\fweld\fse\bm.\f
2. NOTE:\fOnly\ft\bck-weld\fthe\fw\bter\fdr\bin\fp\bnel\f
r
e

inforcement\fto\fthe\ft\bilg\bte\f\bperture\f\bnd\f
the\fside\fwindow\f\bperture.\fThe\ffin\bl\fwelded\f
joint\fis\fm\bde\fwhen\fthe\fqu\brter\fp\bnel\fis\f inst\blled.\f
Upper\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1.
Resist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
3. NOTE:\f\f
By\fdrilling\fout\fthe\fholes\fit\fis\fpossible\fto\f
we

ld\f\bll\fthree\fl\byers\fof\fmet\bl\ftogether.\f\f
 Only\ft\bck-weld\fthe\fw\bter\fdr\bin\fp\bnel\f
re

inforcement\f\bt\fthe\ft\bilg\bte\f\bperture\f\bnd\f
\bt\fthe\finner\fqu\brter\fp\bnel.\fThe\ffin\bl\f
welded\fjoint\fis\fm\bde\fwhen\fthe\fw\bter\fdr\bin\f
p\bnel\f\bnd\fthe\fqu\brter\fp\bnel\f\bre\finst\blled.\f
Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Drill\fout\fby\fone\fp\bnel\fthickness\f\bnd\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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