Page 2646 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.5L\bDuratec\b(162kW/220PS)\b\f\b
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1.
C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\f
procedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fbelt.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fCompressor\fBelt
\f(303
05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f(162kW/220PS)\f
VI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2647 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratorq\fTDCi\b
(100kW/136PS)\b\f\bDW\fC/1.8L\bDuratorq\fTDCi\b
(74kW/100PS)\b\f\bLynx/1.8L\bDuratorq\fTDCi\b
(92kW/125PS)\b\f\bLynx/2.0L\bDuratorq\fTDCi\b
(85kW/115PS)\b\f\bDW/2.0L\bDuratorq\fTDCi\b
(103kW/140PS)\b\f\bDW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Dr\bin\fthe\f\bir\fconditioning\fsystem\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\f\buxili\bry\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05D\fAccessory\f
Dri
ve\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-
\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-
\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Lifting\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
\f\f
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Page 2648 of 4402
Installation\b1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2666 of 4402
Climate\bControl\b\f\bEvaporatorS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
Materials\b
Removal\b
In
stallation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Remove\fthe\fexp\bnsion\fv\blve.\fRefer\fto:\f Thermost\btic\fExp\bnsion\fV\blve \f(412-
01\fClim\bte\f
Control,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fhe\bter\fm\btrix.\f
Refer\fto:\f He\bter\fCore \f(412-
01\fClim\bte\fControl,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f\f1.
S\bw\f
through\f
the\f
refriger\bnt\f
lines.
1.Torque:\b 8\fNm\f
\f\f
\f
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2
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Page 2667 of 4402
2. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\fMater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1 C
231-B\f/\f6U7J-M1C231-AA) \f
3. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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2
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Page 2669 of 4402

Climate\bControl\b\f\bEvaporator\bOutlet\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bddition\bl\f\bir\fconditioning\fsystem\f
A l
l\fvehicles\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. R\bise\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. Torque:\b 8\fNm
\f
6. \f
\f\f
\f\f
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Page 2671 of 4402
Installation\b1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f
(WS
H-M1C231-B\f/\f6U7J-M1C231-AA) \f
2. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 2685 of 4402

Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor\bto\bCondenser\bDischarge\bLineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\fKlim\b\bnl\bge\fentleeren,\fev\bkuieren\fund\f
befüllen\f(412-00\fInnenr\bumklim\btisierung\f-\f
Allgemeine\fInform\btionen,\fGener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\fScheinwerfer\f(417-01\f
Außenbeleuchtung,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 24\fNm
\f
4. R\bise\fthe\fvehicle.\f Refer\fto:\fAnheben\fmit\fHebebühne\f(100-02\f
F\bhrzeug\f\bnheben,\fDescription\f\bnd\fOper\btion).\f
5. \f
6. \f
7. Torque:\b 24\fNm
\f
\f\f
\f\f
\f\f
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