2006 FORD GALAXY air condition

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAir\bConditioning\b(A/C)\b
\fystem\bRecovery,\bEvacuation\band\b
Charging
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipment\b
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f\b\fdiesel\fengine\f
All\fvehicles\f
Ad\bpter\ffor\f\bir\fconditioning\fservice\funit
Air\fconditioning\fservice\funit
Autom\btic\fc\blibr\btion\fh\blogen\fle\bk\fdetector
Electronic\fle\bk\fdetector
UV\fle\bk\fdetector 1. Refer\fto:\fAir\fConditioning\f(A/C)\fSystem\fHe\blth\f
\bnd

\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1. Low\fpressure\ffilling\fconnection\f
2. High\fpressure\ffilling\fconnection\f
\f\f
\f\f
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4
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NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\finst\blling\f\b\fnew\fcomponent.\f5. Connect\fthe\fservice\funit\flines\fto\fthe\ffilling\f
co

nnection\fof\fthe\f\bir\fconditioning\fsystem.\fInst\bll\f
\bd\bpter\ffor\fev\bcu\btion\f\bnd\fch\brging\fequipment\f
(\bir\fconditioning)\fFSE\fnumber:\fUCN050500004,\f
if\frequired.\f
General \bqui\fment: Air\fconditioning\fservice\funit \f
Gen

eral \bqui\fment: Ad\bpter\ffor\f\bir\fconditioning\f
ser

vice\funit \f
6. D

r\bin\fthe\f\bir\fconditioning\fsystem\fvi\b\fthe\flow\f
pressure\fconnection\fin\f\bccord\bnce\fwith\fthe\f
service\funit\fm\bnuf\bcturer's\finstructions.\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
\b m

ount\fof\frefriger\bnt\foil\fis\f\bdded.\f
Fill\fup\fwith\frefriger\bnt\foil.\f
Re

fer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con

trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
8. Ev\bcu\bte\fthe\f\bir\fconditioning\fsystem\fin\f \bccord\bnce\fwith\fthe\fservice\funit\fm\bnuf\bcturer's\f
instructions.\f
9. NOTE:\fThe\fsystem\fis\fle\bk-tight\fif\fthe\f
pr

essure\fincre\bse\fdoes\fnot\fexceed\f20\fmb\br.\f
Perform\fthe\fle\bk\ftest\fby\fclosing\fthe\fh\bnd\fv\blves\f
on
\fthe\fg\buge\fset,\fswitching\foff\fthe\fservice\funit\f
v\bcuum\fpump\f\bnd\fobserving\fthe\flow\fpressure\f
g\buge.\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fif\fthe\f
p
r

essure\fincre\bse\fexceeds\f20\fmb\br.\f
Loc\bte\f\bnd\frectify\f\bny\fle\bks\fin\fthe\fA/C\f
\f
\f\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bRefrigerant\bOil\bAddingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
CAUTION:\fCollect\fthe\frefriger\bnt\foil\fin\f\b\fcle\bn\fme\bsuring\fcylinder.\f
1.NOTE:\fThis\fstep\fonly\fneeds\fto\fbe\fc\brried\fout\f
wh
en\fremoving\fthe\fA/C\fcompressor.\f
NOTE:\fRot\bte\fthe\fcompressor\fsh\bft\f\bt\fle\bst\f6\f
to\f8\fturns\fwhen\fdr\bining\fthe\frefriger\bnt\foil.\f
Dr\bin\fthe\frefriger\bnt\foil\ffrom\fthe\fdefective\fA/C\f
co
mpressor\f\bnd\fdispose\fof\fit.\f
2. CAUTIONS:\f
Th

e\frefriger\bnt\foil\ftop-up\fqu\bntity\fmust\f
not\fexceed\fthe\frefriger\bnt\foil\ffill\fqu\bntity.\f
If\fother\fA/C\fcomponents\f\bre\fbeing\f
renewed\fin\f\bddition\fto\fthe\fA/C\fcompressor,\f
there\fis\fno\fneed\fto\ftop\fup\fwith\f\bddition\bl\f
refriger\bnt\foil,\f\bp\brt\ffrom\ffilling\fthe\f
compressor.\f
Top\fup\fwith\fthe\fc\blcul\bted\fqu\bntity\fof\fnew\f
re
friger\bnt\foil.\fSee:\fSpecific\btions\f(412-00\f
He\bting,\fVentil\btion,\fAir-Conditioning\f-\fGener\bl\f
inform\btion,\fSpecific\btions).\f
Стр. 1 из 1
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Climate\bControl\b\f\bAir\bConditioningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
The\f\bir\fconditioning\fsystem\fis\fcontrolled\fby\f\bn\fthermost\btic\fexp\bnsion\fv\blve.\fR134\b\f
re

friger\bnt\fis\fused.\f
There\f\bre\fthree\fdifferent\fv\bri\bnts\f\bv\bil\bble:\f

Front\f\bir\fconditioning\fsystem\fwith\fm\bnu\bl\ftemper\bture\fcontrol\f\f

Front\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC)\f\f

Front\f\bnd\fre\br\f\bir\fconditioning\fsystem\fwith\f\butom\btic\ftemper\bture\fcontrol\f(TEATC)\f
Depending\fon\fthe\fengine\fv\bri\bnt,\ftwo\fdifferent\f\bir\fconditioning\fcompressors\f\bre\fused:\f
Visteon\fVS16\fcompressor\fwith\fv\bri\bble\fstroke\ffor\f2.0L\fDur\btec-HE\f(MI4),\f1.8L\fDur\btorq-
TD

Ci\f(Lynx)\f\bnd\f2.0L\fDur\btorq-TDCi\f(DW)\fengines\f\f

Zexel\fKC88\fcompressor\fwith\fv\bri\bble\fstroke\f\bnd\felectronic\blly\fregul\bted\fcontrol\fv\blve\ffor\f
2.

5L\fDur\btec-ST\f(VI5)\fengines\f
In\forder\fto\fprevent\ficing\fof\fthe\fev\bpor\btor,\fthe\fvehicles\f\bre\fequipped\fwith\f\b\ftemper\bture\f
se
nsor\fon\fthe\fev\bpor\btor.\fThe\fsensor\fme\bsures\fthe\fsurf\bce\ftemper\bture\fof\fthe\fcooling\ffins\f
on\fthe\fev\bpor\btor.\fIf\fthe\fme\bsured\ftemper\bture\fdrops\fbelow\f\b\ftemper\bture\fof\f\bpprox.\f2\f°
C\f
then\fthe\fcompressor\fclutch\fis\fde\bctiv\bted.\fIf\fthe\ftemper\bture\fincre\bses\f\bbove\f+4\f°C\fthe\f
compressor\fis\fswitched\fb\bck\fon\f\bg\bin.\fOn\fsystems\fwith\fm\bnu\bl\ftemper\bture\fcontrol,\fthe\f
sensor\fsign\bl\fis\fsent\fvi\b\fthe\fgeneric\felectronic\fmodule\f(GEM)\f\bnd\fthe\fCAN\fbus\fto\fthe\f
powertr\bin\fcontrol\fmodule\f(PCM),\fwhich\fthen\fswitches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
On\fsystems\fwith\f\butom\btic\ftemper\bture\fcontrol\f(DEATC\f/\fTEATC)\fthe\fsensor\fsign\bl\fis\ffirst\f
sent\fto\fthe\f\bir\fconditioning\fmodule\f\bnd\fthen\fvi\b\fthe\fCAN\fbus\fto\fthe\fPCM,\fwhich\fthen\f
switches\fthe\fcompressor\fclutch\fon\f\bnd\foff.\f
Refrigerant\bcircuit\b
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Outlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
\f
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Operation\b
The\frefriger\bnt\fcompressor\f(2)\fwhich\fis\fdriven\fby\fthe\fengine\fsucks\fin\fthe\fg\bseous\f
refriger\bnt\ffrom\fthe\fev\bpor\btor\f(5)\f\bnd\fcompresses\fit.\fThe\ftemper\bture\fof\fthe\frefriger\bnt\f
incre\bses\fto\f\b\fv\blue\fbetween\f70\f°C\f\bnd\f110\f°C.\fIt\fis\fdirected\funder\fhigh\fpressure\fto\fthe\f
condenser\f(1).\fAt\fthis\fpoint\fhe\bt\fis\fdr\bwn\ffrom\fthe\frefriger\bnt\fby\fthe\f\bir\fbeing\fforced\fp\bst\f
the\fcooling\ffins.\fBec\buse\fof\fthis\fhe\bt\floss,\fthe\frefriger\bnt\fliquifies\f\bnd\fle\bves\fthe\f
condenser.\f
The\frefriger\bnt\fthen\fp\bsses\funder\fhigh\fpressure\fto\fthe\frefriger\bnt\fdrier\f(8).\fThis\fserves\f\bs\f
\b\fstor\bge\fmedium\f\bnd\ffilters\fout\f\bny\fmoisture\fcont\bined\fin\fthe\frefriger\bnt.\f
The\fexp\bnsion\fv\blve\f(6)\fregul\btes\fthe\fqu\bntity\fof\frefriger\bnt\finjected\finto\fthe\fev\bpor\btor\f
(5)\f\bs\f\b\ffunction\fof\fthe\fpressure\f\bnd\ftemper\bture\fin\fthe\fev\bpor\btor.\fThe\fliquid\frefriger\bnt\f
is\fv\bporized\fin\fthe\fev\bpor\btor.\fAs\f\b\fresult,\fhe\bt\fis\fextr\bcted\ffrom\fthe\f\bir\fbefore\fit\fenters\f
the\fp\bssenger\fcomp\brtment.\fThe\f\bir\ftherefore\fcools\fdown\f\bnd\fthe\fmoisture\fit\fcont\bined\fis\f
given\fup\f\bt\fthe\fev\bpor\btor\fcore.\f
The\fg\bseous\fflow\fof\frefriger\bnt\fwhich\fcomes\fout\ffrom\fthe\fev\bpor\btor\f\bt\flow\fpressure\f
enters\fthe\fexp\bnsion\fv\blve\f\bt\fthe\fupper\fopening,\ffrom\fwhere\fit\fis\fsucked\fin\fby\fthe\f
refriger\bnt\fcompressor.\f
The\fA/C\fpressure\fconvertor\fsensor\fsends\f\bn\f\bn\blog\fsign\bl\fto\fthe\fPCM.\fAfter\fev\blu\bting\fthe\f
different\finput\fsign\bls,\fthe\fPCM\fsends\f\b\fcontrol\fsign\bl\fto\fthe\fA/C\fclutch\frel\by,\fwhich\f
eng\bges\f\bnd\fdiseng\bges\fthe\fcompressor\fclutch.\fThe\fPCM\finput\fsign\bls\fcome\ffrom\fthe\f
blower\fmotor\fswitch\fvi\b\fthe\fev\bpor\btor\ftemper\bture\fsensor\f(vehicles\fwith\fm\bnu\bl\f
temper\bture\fcontrol),\fvi\b\fthe\fA/C\fmodule\f(vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol),\f
the\fA/C\fpressure\fconvertor\fsensor\f\bnd\fthe\fPCM.\f
Overview\bof\bthe\bair\bconditioning\bsystem\b
4Blower\fmotor
5Ev\bpor\btor
6Exp\bnsion\fv\blve
7Inlet\fline\ffor\fthe\f\bddition\bl\fev\bpor\btor\f(if\fequipped)
8Refriger\bnt\fdrier
9Cooling\ff\bn
10High\fpressure\f(g\bseous\f\bnd\fhot)
11High\f-\fpressure\f(liquid\f\bnd\fw\brm)
12Low\f-\fpressure\f(liquid\f\bnd\fcool)
13Low-pressure\f(g\bseous\f\bnd\fcool)
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Climate\bControl\b\f\bControl\bComponentsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bmanual\btemperature\bcontrol\b
Th

e\fhe\bting\f\bnd\f\bir\fconditioning\fis\fcontrolled\fby\fthree\frot\bry\fswitches\fon\fvehicles\fequipped\f
with\fm\bnu\bl\ftemper\bture\fcontrol.\fThe\f\bir\fdistribution\ffl\bps\f\bre\f\bctu\bted\fvi\b\fthe\f\bir\f
distribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\frod\fto\fthe\f
control\f\bssembly\ffor\fthe\fclim\bte\fcontrol.\fThe\ftemper\bture\fcontrol\ffl\bp\fis\f\blso\f\bctu\bted\fvi\b\f
the\f\bir\fdistribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\bting\funit,\fwhich\fis\fconnected\fvi\b\f\b\f
c\bble\fto\fthe\fcontrol\f\bssembly.\f
In\f\bddition,\fthe\foper\bting\fswitch\ffor\frecircul\bted\f\bir\fmode\f\bnd\fthe\fon/off\fswitch\ffor\fthe\f\bir\f
conditioning\f\bre\floc\bted\fon\fthe\fcontrol\f\bssembly.\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bautomatic\btemperature\bcontrol\b
Vehicles\fwith\f\butom\btic\ftemper\bture\fcontrol\fh\bve\f\b\fcontrol\f\bssembly\fwith\fthe\f
following\fbutton\foper\bted\ffunctions:\f

Switching\fthe\f\bir\fconditioning\fsystem\fon\f\bnd\foff\f\f

Temper\bture\f\bdjustment\ffor\fthe\fdriver's\fside\f/\ffront\fp\bssenger's\fside\f\f

Switching\fthe\fwindshield\fdefrost\ffunction\fon\f\bnd\foff\f\f

Switching\fthe\felectronic\f\butom\btic\fclim\bte\fcontrol\f\bnd\fthe\fdu\bl\fmode\fon\f\bnd\foff\f\f

Air\fdistribution\f\f

Blower\fcontrol\f\f

Switching\foff\fthe\fdu\bl\f\butom\btic\fclim\bte\fcontrol\f\f

Recircul\bted\f\bir\fcontrol\f
Control\bassembly,\bclimate\bcontrol\b\f\bvehicles\bwith\bDVD\bnavigation\bsystem\bwith\ba\b
t o

uch\bscreen\b \f\f
\f\f
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On\fvehicles\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\f\b\ftouch\fscreen,\fthe\fcontrol\fbuttons\ffor\fthe\f
\butom\btic\ftemper\bture\fcontrol\f(clim\bte\fcontrol)\f\bre\fintegr\bted\fin\fthis\funit.\fIn\f\bddition,\f\bll\f
he\bting\f\bnd\f\bir\fconditioning\ffunctions\fc\bn\fbe\fcontrolled\fvi\b\fthe\ftouch\fscreen.\f
Climate\bcontrol\bmodule\b\f\bvehicles\bwith\bDVD\bnavigation\bsystem\bwith\ba\btouch\bscreen\b
On\fvehicles\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\f\b\ftouch\fscreen,\fthe\fclim\bte\fcontrol\fmodule\f
is\fprovided\f\bs\f\b\fsep\br\bte\fcomponent\funderne\bth\fthe\fDVD\fn\bvig\btion\funit.\fIt\fis\f\bctu\bted\fvi\b\f
control\fbuttons\for\fvi\b\fthe\fn\bvig\btion\ftouch\fscreen.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b\f\bvehicles\bwith\bmanual\btemperature\b
control\b
\f\f
Description\b
Air\ffl\bp\f\bctu\btor\f
Air\fdistribution\ffl\bp/temper\bture\fcontrol\ffl\bp\f\bctu\btor\f
Item1
2 \f\f
\f\f
\f
Part\bNumber
-
-
-
Стр. 2 из 4
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Climate\bControl\b\f\bAir\bConditioning\b(A/C)\b
Compressor—2.0L\bDuratec\fHE\b
(107kW/145PS)\b\f\bMI4/2.3L\bDuratec\fHE\b
(118kW/160PS)\b\f\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\f
Dri
ve\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-
\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f1.
Torque:\b
24\fNm
2.Torque:\b
25\fNm
1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mater\fal:\b Compressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
Стр. 1 из 1
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