2006 DODGE POWER WAGON clutch

CAUTION!
Damage to the automatic transmission may occur if
the transmission is shifted into P (PARK) with the
transfer case in N (NEUTRAL) and the engine RUN-
NING. With the transfer case in N (NEUTRAL)
ensure that the engine is OFF prior to shifting the
transmission into P (PARK)
Returning to Normal Operation — Manual Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.4. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
5. Shift transfer case lever to desired position.
6. Shift automatic transmission into P (Park).
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the N
(NEUTRAL) position without first fully engaging
the parking brake. The transfer case N (NEUTRAL)
position disengages both the front and rear drive-
shafts from the powertrain and will allow the ve-
hicle to move regardless of the transmission posi-
tion. The parking brake should always be applied
when the driver is not in the vehicle.
STARTING AND OPERATING 343
5

▫Power Steering — Fluid Check............380
▫Front Suspension Ball Joints..............380
▫Steering Linkage — Inspection............381
▫Front Prop Shaft Lubrication.............382
▫Body Lubrication.....................382
▫Windshield Wiper Blades................383
▫Windshield Washers...................383
▫Exhaust System......................384
▫Cooling System.......................385
▫Hoses And Vacuum/Vapor Harnesses.......389
▫Brake System........................389
▫Clutch Hydraulic System................391
▫Clutch Linkage.......................391▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................391
▫Transfer Case........................392
▫Front Drive Shaft.....................392
▫Manual Transmission..................392
▫Automatic Transmission................393
▫Front Wheel Bearings..................396
▫Selection Of Lubricating Grease...........396
▫Noise Control System Required Maintenance &
Warranty...........................397
▫Appearance Care And Protection From
Corrosion...........................401

Integrated Power Module.................405

Vehicle Storage........................405
364 MAINTAINING YOUR VEHICLE

Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Fluids, Lubricants and Genuine Parts for the correct
lubricant type.
Rear Axle And 4x4 Front Driving Axle Fluid Level
Refer to Fluids, Lubricants and Genuine Parts for the
correct Fluid type. For normal service, periodic fluid level
checks are not required. When the vehicle is serviced for
other reasons the exterior surfaces of the axle assembly
should be inspected. If gear oil leakage is suspected
inspect the fluid level.
This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer’s C205F HD Front
Axles. The fluid level should be 5/8” (16 mm) below on
9 1/4” Manufacturer’s Rear Axles.
For all 2500 Model axles, the fluid level should be 1/4” ±
1/4” (6.4 mm ± 6.4 mm) below the fill hole on the 9.25”
Front and 3/4”± 1/4” (19 mm ± 6.4 mm) on 10.5” Rear
axles.
MAINTAINING YOUR VEHICLE 391
7

AIR CLEANER
•Removal of the air cleaner.
•Inverting the air cleaner lid.
•Removal of the air ducting.
EXHAUST SYSTEM
•Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
ENGINE COOLING SYSTEM
•Removal or rendering inoperative the fan clutch.
•Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturers
control with all applicable U.S. EPA Noise Control Regu-
lations.
This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturers control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
MAINTAINING YOUR VEHICLE 399
7

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MoparATF+4, Automatic Transmission Fluid
Transfer Case MoparATF+4, Automatic Transmission Fluid
Manual Transmission Fluid (G-56) MoparATF+4, Automatic Transmission Fluid
Front Driveshaft Grease Fitting. Use Mopartype MS-6560 (lithium based grease), or equivalent.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
Front and Rear Axle Synthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5 inch Rear AxleDOES NOT
REQUIREa limited slip additive.
Brake Master Cylinder MoparDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MoparATF+4, Automatic Transmission Fluid
MAINTAINING YOUR VEHICLE 419
7

Clock .............................176,196
Clutch............................... 391
Clutch Linkage Maintenance................ 391
Compact Disc Maintenance................. 212
Compact Spare Tire...................... 309
Compass...........................138,139
Compass Calibration..................... 139
Compass Variance....................... 140
Computer, Trip/Travel.................... 135
Console, Overhead....................... 134
Contract, Service........................ 446
Converter, Catalytic...................... 323
Cooling System......................... 385
Coolant Capacity...................... 417
Coolant Level......................... 385
Disposal of Used Coolant................ 388
Drain, Flush, and Refill.................. 386
Inspection........................... 385
Radiator Cap......................385,388Selection of Coolant (Antifreeze)......387,417,418
Temperature Gauge..................... 170
Cruise Control (Speed Control).............. 130
CupHolder ............................ 153
Customer Assistance..................... 444
Data Recorder, Event...................... 56
Daytime Running Lights................... 124
Dealer Service.......................... 369
Defroster, Rear Window.............. 88,219,223
Defroster, Windshield..................215,217
Delay (Intermittent) Wipers................. 128
Differential............................. 80
Differential, Limited-Slip.................. 291
Digital Video Disc Player................... 80
Dipsticks
Automatic Transmission................. 393
Power Steering........................ 380
Disc Brakes............................ 389
454 INDEX

Changing............................ 349
Compact Spare........................ 309
General Information.................... 305
High Speed.......................... 307
Inflation Pressures..................... 306
Jacking............................. 350
Load Capacity.....................301,302
Off-Road............................. 82
Radial.............................. 308
Replacement......................... 312
Rotation............................. 316
Safety...........................296,305
Sizes ............................... 298
Snow Tires........................... 315
Spare Tire........................... 349
Spinning ............................ 310
Tread Wear Indicators................... 311
Wheel Mounting....................... 350
Wheel Nut Torque..................... 353Tongue Weight/Trailer Weight.............. 331
Torque Converter Clutch.................. 284
Tow Hooks, Emergency................... 360
Towing ............................... 327
Disabled Vehicle....................... 360
Guide .............................. 331
Recreational.......................... 341
Weight .............................. 331
Traction .............................. 344
TrailerTowing .......................... 327
Cooling System Tips.................... 338
Hitches............................. 330
Minimum Requirements................. 332
Mirrors ........................... 88,339
Trailer and Tongue Weight................ 331
Wiring .............................. 336
TrailerTowingGuide ..................... 331
TrailerWeight .......................... 331
Transfer Case........................... 392
INDEX 465
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