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VEHICLE MAINTENANCE
247
It is however wise to remember that
Programmed Maintenance does not com-
pletely cover all the car’s requirements:
also in the initial period before the
20,000 km service coupon and later,
between one coupon and another, ordi-
nary care is still necessary such as for
example routinely checking and topping
up the level of fluids, checking the tyre
pressure, etc...
IMPORTANTThe Programmed Mainte-
nance coupons are specified by the Manu-
facturer. The failure to have them carried out
may invalidate the warranty.
The Programmed Maintenance service is
carried out by all Alfa Romeo Authorised
Services, at pre-established times.If during each operation, in addition to
the ones programmed, the need arises for
further replacements or repairs, these may
be carried out only with the explicit agree-
ment of the customer.
IMPORTANTYou are advised to con-
tact Alfa Romeo Authorised Services in the
event of any minor operating faults, with-
out waiting for the next service coupon. SCHEDULED
SERVICING
Correct maintenance is determined in
ensuring long vehicle life under the best
conditions.
This is why Alfa Romeo has programmed
a series of checks and maintenance oper-
ations every 20,000 km.
IMPORTANTOn versions fitted with
reconfigurable multifunction display, at
2000 km from the maintenance deadline,
the display will show “REFER TO SERVICE
MANUAL” which is shown again turning
the ignition key to MAR, every 200 km.
For further details, see “Service” in the
“Reconfigurable multifunction display”.
V V
E E
H H
I I
C C
L L
E E
M M
A A
I I
N N
T T
E E
N N
A A
N N
C C
E E
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VEHICLE MAINTENANCE
248
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard warning
lights, boot, passenger compartment, glovebox lights, warning lights, etc..)
Check operation of windscreen washer system, adjust spray jets
Check position/wear of windscreen/rearscreen wiper blades
Check operation of front disk brake pad wear indicator
Check wear conditions of rear disk brake pads
Sight check the conditions of: body exterior, underbody protection, stiff pipes
and hoses (exhaust - fuel supply - brakes), rubber parts
(boots - sleeves - bushes etc..)
Check for bonnet and boot lock cleanness, lever cleanness and lubrication
Sight check for accessory drive belt conditions
Check handbrake lever stroke adjustment
Check antievaporation system (petrol versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (JTD versions)
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc..)
Check and if necessary top up the Selespeed automatic transmission oil level
(2.0 JTS versions)
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VEHICLE MAINTENANCE
249
20 40 60 80 100 120 140 160 180Thousands of km
(*) Or every 3 years for harsh conditions (cold climates, city driving or prolonged lengths of time at idle speed, dusty roads or roads covered with sand and/or salt).
Or every 5 years, regardless of mileage.
Sight check for conditions of timing gear drive toothed belt
Change counter-rotating shaft drive belt
Change timing gear drive belt (*)
Change accessory poly-V drive belt
Change spark plugs
Check operation of engine control system (through diagnosis socket)
Check mechanical transmission oil level
Change engine oil and engine oil filter
Change brake fluid (or every 2 years)
Change fuel filter (JTD versions)
Change pollen filter (or every year)
Check emissions/smoke at the exhaust (JTD versions)
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VEHICLE MAINTENANCE
250
ADDITIONAL
OPERATIONS
Every 1000 kmor before long jour-
neys, check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid
level
– power steering fluid level
– windscreen and headlamp washer
fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed
and made expressly for Alfa Romeo cars
(see “Refuelling” in the “Technical
Specifications” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for exam-
ple about 10,000 km) the follow-
ing yearly inspection programme
is advised:
– Check tyre conditions/wear and if
necessary adjust the pressure (including
spare wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights,
etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check position/wear of windscreen
– Check front disk brake pad conditions
and wear– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust -
fuel supply - brakes), rubber parts (boots
- sleeves - bushes etc..), brake and fuel
supply system hoses
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication
– Check battery charge
– Sight check for conditions of various
drive belts
– Check and if necessary top up fluid
levels (engine coolant, brakes, wind-
screen washer, battery etc. )
– Change engine oil and engine oil filter
– Change pollen filter.
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VEHICLE MAINTENANCE
251
IMPORTANT
Engine oil
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km)
repeated and with external temperatures
below zero
– frequently idling engines or long dis-
tance low speed driving or in case of a
long term inactivity
replace engine oil more frequently than
required on Service Schedule.IMPORTANT
Diesel filter
The different grades of purity in diesel
fuel normally available might make it nec-
essary to replace the filter more frequent-
ly than indicated in the Service Schedule.
If the engine misfires it shows the filter
needs changing.IMPORTANT
Air cleaner
Using the car on dusty roads change the
air cleaner more frequently than specified
in the Schedule Maintenance Programme.
For any doubts concerning the intervals
between the engine oil and air cleaner
replacement in relation to how the vehicle
is used, contact Alfa Romeo Authorised
Services.
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VEHICLE MAINTENANCE
252
Vehicle maintenance
should be entrusted to
Alfa Romeo Authorised
Services. For routine and minor
maintenance operations you wish
to carry out yourself, always
make sure you have the proper
equipment, genuine Alfa Romeo
spares and the necessary fluids;
do not however carry out these
operations if you have no experi-
ence.IMPORTANT
Pollen filter
If the vehicle is used frequently in dusty
or heavily polluted environments it is
advisable to replace the filtering element
more frequently; in particular it should be
replaced if a reduction of the amount of
air admitted to the passenger compart-
ment is noted. IMPORTANT
Battery
It is advisable to check the battery
charge, preferably at the onset of winter,
to prevent the possibility of the electrolyte
freezing.
This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with accessories
that permanently absorb electricity even
with the ignition key removed, especially
in the case of after market accessories.
If the vehicle is used in hot climates or
particularly harsh conditions it is wise to
check the level of the battery fluid (elec-
trolyte) more frequently than specified in
the Scheduled Maintenance Programme.
Page 255 of 307
VEHICLE MAINTENANCE
253
1Engine oil - 2Battery - 3Brake fluid -4
Windscreen/rearscreen/headlamp
washer fluid - 5Engine coolant fluid -
6Power steering fluid - 7Selespeed
transmission oil (2.0 JTS Selespeed ver-
sions)
CHECKING LEVELS
Never smoke while
working in the engine
compartment; gas and
inflammable vapours may be pre-
sent, with the risk of fire.
When topping up take
care not to confuse the
various types of fluids:
they are incompatible with one
another and could seriously dam-
age the vehicle.fig. 1 - 1.8 T. SPARK version
A0A0736b
A0A0681b
fig. 1a - 2.0 JTS version
Page 256 of 307
VEHICLE MAINTENANCE
254fig. 3 - JTD 16Vversion1Engine oil - 2Battery - 3Brake fluid -4
Windscreen/rearscreen/headlamp
washer fluid - 5Engine coolant fluid -
6Power steering fluid
A0A0396b A0A0683b
fig. 2 - 3.2 V6version
1Engine oil - 2Battery - 3Brake fluid -4
Windscreen/rearscreen/headlamp
washer fluid - 5Engine coolant fluid -
6Power steering fluid