Î
(#'
)
M/T model
A/T model
6-18
Cylinder Head
Cam Chain Removal
C
A
B
B
A
C A
A
NOTE: Keep the cam chain away from magnetic fields. 1. Remove the front wheels.
2. Remove the splash shield (see step 25 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Remove the cylinder head cover (see page 6-36).
5. Set the No. 1 piston at top dead center (TDC). The punch mark (A) on the variable valve timing control
(VTC) actuator and the punch mark (B) on the
exhaust camshaft sprocket should be at the top.
Align the TDC marks (C) on the VTC actuator and
the exhaust camshaft sprocket.
6. Disconnect the crankshaft position (CKP) sensor connector (A) and the VTC oil control solenoid
valve connector (B), and remove the harness
clamps (C). 7. Remove the VTC oil control solenoid valve
(see page 11-294).
8. Remove the crankshaft pulley (see page 6-16).
9. Support the engine with a jack and a wood block under the oil pan.
10. Remove the upper torque rod (A).
08/08/21 14:26:33 61SNR030_060_0018
ProCarManuals.com
DYNOMITE -2009-
Î
6-23
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
10. Install the auto-tensioner.
11. Remove the pin or lock pin (P/N 14511-PNA-003) from the auto-tensioner. 12. Remove the camshaft lock pin set (07AAB-
RWCA120).
13. Install the crankshaft position (CKP) pulse plate.
14. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal
(see page 6-31).
15. Remove all of the old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
(cont’d)
08/08/21 14:27:18 61SNR030_060_0023
ProCarManuals.com
DYNOMITE -2009-
6-24
Cylinder Head
Cam Chain Installation (cont’d)
A
B
B
A
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A B
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) D B
C
16. Clean, and dry the chain case mating surfaces.
17. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
18. Apply liquid gasket to the engine block upper surface contact areas (A) on the chain case and
lower block upper surface contact areas (B) on the
chain case.
19. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pan
mating surface of the chain case, and to the inside
edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 20. Install the new O-ring (A) on the chain case. Set the
edge of the chain case (B) to the edge of the oil pan
(C), then install the chain case on the engine block
(D). Wipe off the excess liquid gasket on the oil pan
and chain case mating surface.
NOTE: When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface.
Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case.
Apply liquid gasket
along the broken line.
Apply liquid gasket
along the broken line.
08/08/21 14:27:19 61SNR030_060_0024
ProCarManuals.com
DYNOMITE -2009-
Î
M/T model
A/T model
6-28 Cylinder Head
Cam Chain Installation (cont’d)
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft) 12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
C
B
A
36. Install the upper torque rod, then tighten the new
upper torque rod mounting bolts in the numbered
sequence shown. 37. Raise the vehicle on the lift.
38. M/T model: Tighten the front mount mounting bolt.
39. Install the splash shield (see step 40 on page 5-20).
40. Lower the vehicle on the lift.
41. Install the variable valve timing control (VTC) oil
control solenoid valve (see page 11-294).
42. Install the harness clamps (A), and connect the CKP sensor connector (B) and the VTC oil control
solenoid valve connector (C).
43. Install the crankshaft pulley (see page 6-17).
44. Install the cylinder head cover (see page 6-37).
45. Install the drive belt (see page 4-31).
46. Do the CKP pattern clear/CKP learn procedure (see page 11-4).
Replace.
Replace.
Replace.
Replace.
08/08/21 14:27:21 61SNR030_060_0028
ProCarManuals.com
DYNOMITE -2009-
Installation
6-30Cylinder Head
Auto-tensioner Removal and Installation (cont’d)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
1. Install the auto-tensioner.
2. Remove the 1.2 mm (0.05 in.) diameter pin or lockpin (P/N 14511-PNA-003) from the auto-tensioner.
3. Remove all of the old liquid gasket from the chain case cover mating surfaces, the bolts, and the bolt
holes.
4. Clean, and dry the chain case cover mating surfaces. 5. Apply liquid gasket, P/N 08717-0004, 08718-0001,
08718-0003, or 08718-0009, evenly to the chain
case mating surface of the chain case cover, and to
the inside edge of the threaded bolt holes. Install
the component within 5 minutes of applying the
liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be install within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
6. Install the chain case cover. NOTE: Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case cover.
Apply liquid gasket
along the broken line.
08/08/21 14:27:23 61SNR030_060_0030
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DYNOMITE -2009-
(#'
)
µ µ
µµ
Special Tools Required
Oil Seal Installed Height:
33.0 33.7 mm (1.30 1.33 in.)
6-31
Chain Case Oil Seal Installation
07749-0010000
07746-0010400 33.0 33.7 mm
(1.30 1.33 in.)
A
B
Driver 07749-0010000
Attachment, 52 x 55 mm 07746-0010400 1. Apply light coat of new engine oil around the chain case oil seal.
2. Apply light coat of new engine oil to the lip of the chain case oil seal.
3. Use the driver and the attachment, 52 x 55 mm to drive a new oil seal squarely into the chain case to
the specified installed height. 4. Measure the distance between the chain case
surface (A) and the oil seal (B).
08/08/21 14:27:23 61SNR030_060_0031
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DYNOMITE -2009-
(#'
") Tensioner Rod Length
Service Limit: 13.5 mm (0.53 in.)
6-32
Cylinder Head
Cam Chain Inspection
13.5 mm (0.53 in.)
1. Remove the right front wheels.
2. Remove the splash shield (see step 25 on page 5-5).
3. Remove the drive belt (see page 4-31).
4. Remove the cylinder head cover (see page 6-36).
5. Set the No. 1 piston at top dead center (TDC). The
punch mark on the variable valve timing control
(VTC) actuator and the punch mark on the exhaust
camshaft sprocket should be at the top. Align the
TDC marks on the VTC actuator and the exhaust
camshaft sprocket (see step 5 on page 6-18).
6. Disconnect the crankshaft position (CKP) sensor connector and the VTC oil control solenoid valve
connector, and remove the harness clamps (see
step 6 on page 6-18).
7. Remove the VTC oil control solenoid valve (see page 11-294).
8. Remove the crankshaft pulley (see page 6-16).
9. Support the engine with a jack and a wood block under the oil pan.
10. Remove the upper torque rod (see step 10 on page 6-18).
11. Remove the ground cable, then remove the side engine mount bracket (see step 11 on page 6-19).
12. Remove the side engine mount bracket (see step 12 on page 6-19).
13. Remove the cam chain case (see step 13 on page 6-19). 14. Measure the tensioner rod length between the
tensioner body and bottom of the flat surface
section on the tensioner rod. If the length is more
than the service limit, replace the cam chain and
the oil pump chain.
15. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal
(see page 6-31).
16. Remove all of the old liquid gasket from the chain case mating surfaces, bolt and bolt holes.
17. Clean, and dry the chain case mating surfaces.
18. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the chain case, and to the
inside edge of the threaded bolt holes. Install the
component within 5 minutes of applying the liquid
gasket(seestep17onpage6-24).
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
19. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower
block upper surface contact areas on the chain case
(see step 18 on page 6-24).
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DYNOMITE -2009-
6-33
20. Apply liquid gasket, P/N 08717-0004, 08718-0001,08718-0003, or 08718-0009, evenly to the oil pan
mating surface of the chain case, and to the inside
edge of the thread bolt holes. Install the component
within 5 minutes of applying the liquid gasket (see
step 19 on page 6-24).
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
21. Install the new O-ring on the chain case. Set the edge of the chain case to the edge of the oil pan,
then install the chain case on the engine block (see
step 20 on page 6-24). Wipe off the excess liquid
gasket on the oil pan and chain case mating surface.
NOTE: When installing the chain case, do not slide the bottom surface onto the oil pan mounting surface.
Wait at least 30 minutes before filling the engine with oil.
Do not run the engine for at least 3 hours after installing the chain case.
22. Install the side engine mount bracket (see step 21 on page 6-25).
23. Install the side engine mount bracket, then loosely tighten the new bolt and nut, and loosely tighten
the bolt. Install the ground cable (see step 22 on
page 6-25).
24. Remove the air cleaner assembly (see page 11-345).
25. Loosen the transmission mounting bolt and nuts (see step 25 on page 6-25).
26. Raise the vehicle on the lift.
27. Loosen the lower torque rod mounting bolt (see step 27 on page 6-26).
28. M/T model: Loosen the front mount mounting bolt (see step 28 on page 6-26). 29. Lower the vehicle on the lift.
30. Tighten the side engine mount mounting bolts and
nut (see step 30 on page 6-26).
31. Tighten the transmission mounting bolt and nuts (see step 31 on page 6-27).
32. Raise the vehicle on the lift.
33. Tighten the lower torque rod mounting bolt (see step 33 on page 6-27).
34. Lower the vehicle on the lift.
35. Install the air cleaner assembly (see page 11-345).
36. Install the upper torque rod, then tighten the new upper torque rod mounting bolts in the numbered
sequence shown (see step 36 on page 6-28).
37. Raise the vehicle on the lift.
38. M/T model: Tighten the front mount mounting bolt (see step 38 on page 6-28).
39. Install the splash shield (see step 40 on page 5-20).
40. Lower the vehicle on the lift.
41. Install the VTC oil control solenoid valve (see page 11-294).
42. Install the harness clamps, and connect the CKP sensor connector and the VTC oil control solenoid
valve connector (see step 42 on page 6-28).
43. Install the crankshaft pulley (see page 6-17).
44. Install the cylinder head cover (see page 6-37).
45. Install the drive belt (see page 4-31).
46. Do the CKP pattern clear/CKP learn procedure (see page 11-4).
08/08/21 14:27:24 61SNR030_060_0033
ProCarManuals.com
DYNOMITE -2009-