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)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
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Page 124 of 2893

(#'
)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
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Page 146 of 2893
Î
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)
6-3
Component Location Index
IGNITION COIL COVERCAM CHAIN
GUIDE A O-RING
CHAIN CASE COVER
CRANKSHAFT POSITION
(CKP) SENSOR
TENSIONER ARM
CRANKSHAFT PULLEY
CYLINDER HEAD COVER
CAM CHAIN
VARIABLE VALVE
TIMING CONTROL
(VTC) OIL CONTROL
SOLENOID VALVE
CRANKSHAFT PULLEY BOLT
CKP PULSE PLATE
AUTO-TENSIONER CAM CHAIN GUIDE B
CHAIN CASE
O-RING
(cont’d)
Removal and Installation,
page 6-16
Removal, page 6-36
Installation, page 6-37
Removal, page 6-18
Installation, page 6-21
Inspection, page 6-32
Removal and Installation,page 6-16
Replacement, page 6-34
Removal, page 6-29
Installation, page 6-30
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Page 150 of 2893

(#'
")Compression Pressure:
Above 930 kPa (9.5 kgf/cm , 135 psi)
Maximum Variation:
Within 200 kPa (2.0 kgf/cm , 28 psi)
2
2
6-7
Engine Compression Inspection
NOTE: After this inspection, you must reset the engine
control module (ECM)/powertrain control module
(PCM), otherwise the ECM/PCM will continue to stop
the fuel injectors from operating. 1. Warm up the engine to normal operating temperature (cooling fan comes on).
2. Turn the ignition switch to LOCK (0).
3. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
4. Turn the ignition switch to ON (II).
5. Make sure the HDS communicates with the vehicle and the ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
6. Select ALL INJECTORS STOP in the PGM-FI, INSPECTION menu with the HDS.
7. Turn the ignition switch to LOCK (0).
8. Remove the four ignition coils (see page 4-21).
9. Remove the four spark plugs.
10. Attach the compression gauge to a spark plug hole. 11. Step on the accelerator pedal to open the throttle
fully, then crank the engine with the starter motor,
and measure the compression.
12. Measure the compression on the remaining cylinders.
13. If the compression is not within specifications, check the following items, then remeasure the
compression.
Incorrect valve clearance
Confirmation of cam timing
Damaged or worn cam lobes
Damaged or worn valves and seats
Damaged cylinder head gasket
Damaged or worn piston rings
Damaged or worn piston and cylinder bore
14. Remove the compression gauge from the spark plug hole.
15. Install the four spark plugs.
16. Install the four ignition coils (see page 4-21).
17. Select the ECM/PCM reset (see page 11-4) in the PGM-FI INSPECTION menu to cancel ALL
INJECTORS STOP with the HDS.
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Page 151 of 2893

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Special Tools Required
Specified Air Pressure:
290 kPa (3.0 kgf/cm , 42 psi)
K20Z2 engine
2
6-8Cylinder Head
VTEC Rocker Arm Test
B
A D
07ZAJ-PNAA300
A
B
07ZAJ-PNAA200 C
07ZAJ-PNAA101
E
07AAJ-PNAA101
VTEC air stopper 07ZAJ-PNAA200
VTEC air adapter 07ZAJ-PNAA101
Air joint adapter 07ZAJ-PNAA300
Air pressure regulator 07AAJ-PNAA101
1. Start the engine, and let it run for 5 minutes, then turn the ignition switch to LOCK (0).
2. Remove the cylinder head cover (see page 6-36).
3. Set the No. 1 piston at top dead center (TDC) (see step 5 on page 6-18).
4. Move the intake primary rocker arm (A) for the No. 1 cylinder. The primary rocker arm should
move independently of the intake secondary rocker
arm (B).
If the intake primary rocker arm moves freely, go to step 5.
If the intake primary rocker arm do not move independently, remove the primary and
secondary rocker arms as an assembly and check
that the pistons in the secondary and primary
rocker arms move smoothly. If any rocker arm
needs replacing, replace the primary and
secondary rocker arms as an assembly, then
retest. 5. Repeat step 4 on the remaining intake primary
rockerarmswitheachpistonatTDC.Whenallthe
primary rocker arms pass the test, go to step 6.
6. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa
(4 kgf/cm , 57 psi).
7. Inspect the valve clearance (see page 6-12).
8. Remove the sealing bolt (A) from the relief hole, and install the VTEC air stopper (B).
9. Remove the No. 2 and No. 3 camshaft holder bolts, and install the VTEC air adapters (C) finger-tight.
10. Connect the air joint adapter (D) and the air pressure regulator (E).
11. Loosen the valve on the air pressure regulator, and apply the specified air pressure.
NOTE: If the rocker arm piston does not move after
applying air pressure, move the primary or
secondary rocker arm up and down manually by
rotating the crankshaft clockwise.
2
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(#'
) Special Tools Required
K20Z3 engine
6-96-9
B A
A
B
12. With the specified air pressure applied, move the
intake primary rocker arm (A) for the No. 1 cylinder.
The primary rocker arm and secondary rocker arm
(B) should move together.
If the primary and the secondary rocker arm move together, go to step 13.
If the intake secondary rocker arm do not move together, remove the primary and secondary
rocker arms as an assembly, and check that the
pistons in the primary and secondary rocker
arms move smoothly. If any rocker arm needs
replacing, replace the primary and secondary
rocker arms as an assembly, then retest.
13. Repeat step 12 on the remaining primary rocker arms with each piston at TDC. When all the primary
rocker arms pass the test, go to step 14.
14. Remove the air pressure regulator, the air joint adapter, the VTEC air stopper and VTEC air
adapters.
15. Tighten the camshaft holder mounting bolts to 22 N·m (2.2 kgf·m, 16 lbf·ft).
16. Tighten the sealing bolt to 20 N·m (2.0 kgf·m, 14 lbf·ft).
17. Install the cylinder head cover (see page 6-37). VTEC air stopper 07ZAJ-PNAA200
VTEC air adapter 07ZAJ-PNAA101
Air joint adapter 07ZAJ-PNAA300
Air pressure regulator 07AAJ-PNAA101
1. Start the engine and let it run for 5 minutes, then turn the ignition switch to LOCK (0).
2. Remove the cylinder head cover (see page 6-36).
3. Set the No. 1 piston at TDC (see step 5 on page 6-18).
4. Move the secondary rocker arm (A) for No. 1 cylinder. The secondary rocker arm should move
independently of the mid rocker arm (B).
If the secondary rocker arm moves freely, go to step 5.
If the secondary rocker arm do not move independently, remove the mid, primary, and
secondary rocker arms as an assembly, and
check that the pistons in the rocker arms move
smoothly. If any rocker arm needs replacing,
replace the mid, primary, and secondary rocker
arms as an assembly, then retest.
5. Repeat step 4 on the remaining secondary rocker arms with each piston at TDC. When all the
secondary rocker arms pass the test, go to step 6.
6. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa
(4.0 kgf/cm , 57 psi).
7. Inspect the valve clearance (see page 6-14).
(cont’d)
2
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Page 180 of 2893
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6-36 Cylinder Head
Cylinder Head Cover Removal
B
A
C
1. Remove the engine cover.
2. Remove the four ignition coils (see page 4-21).
3. Disconnect the evaporative emission (EVAP)
canister purge valve connector.
4. Remove the dipstick (A), and disconnect the breather hose (B).
5. Remove two bolts (C) securing the evaporative emission (EVAP) canister purge valve bracket. 6. Remove the cylinder head cover.
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Page 182 of 2893

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6-386-38 Cylinder Head
Cylinder Head Cover Installation
(cont’d)
Cylinder Head Removal
B
C
A
6x1.0mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft) A
B
8. Install two bolts (A) securing the evaporativeemission (EVAP) canister purge valve bracket.
9. Connect the breather hose (B), and install the dipstick (C).
10. Connect the evaporative emission (EVAP) canister purge valve connector.
11. Install the four ignition coils (see page 4-21).
12. Install the engine cover. NOTE:
Use fender covers to avoid damaging the painted surfaces.
To avoid damaging the wire and terminals, unplug the wiring connectors carefully while holding the
connector portion.
Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3),
and monitor the engine coolant temperature (ECT)
sensor 1. To avoid damaging the cylinder head, wait
until the engine coolant temperature drops below
38 °C (100 °F) before loosening the cylinder head
bolts.
Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
1. Relieve the fuel pressure (see page 11-322).
2. Drain the engine coolant (see page 10-8).
3. Remove the air cleaner assembly (see page 11-345).
4. Remove the drive belt (see page 4-31).
5. Remove the intake manifold: K20Z2 engine (see page 9-3)
K20Z3 engine (see page 9-7)
6. Remove the exhaust manifold (see page 9-11).
7. Disconnect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum
hose (B).
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