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ECM Circuit Diagram (K20Z3 engine) (cont’d)
11-68Fuel and Emissions Systems
System Description (cont’d)
PGM-FI MAIN
RELAY 2
(FUEL PUMP)
UNDER-DASH FUSE/RELAY BOX
STARTER
CUT RELAY
(ST CUT)
F5
YEL
F8
PNK
F10
BRN
F11
BRN
F24
F25
LT GRN
F30
LT GRN
F31
WHT
F29
G2
ORN
G4
ORN
G12
BRN
G16
WHT
G20
WHT
Q1
WHT
Q5
ORN
Q8
LT BLU
E9
GRN
E27
YEL
IG2
B IG1
D1
WHT
D2
BLU
C3
ORN
C1
YEL
3 UOPY
V
X
C36 IG1
A44 S-NET5V
A15 IMOFPR
A31
SCS
A40
BKSW
G401 BLK/GRN
C101 2
BLK
TRS
ST6
4
1
M
IGNITION SWITCH MICU
FUEL PUMP P
2
4
BLK
1
2
CLUTCH
INTERLOCK
SWITCH ZW
Clutch pedal pressed: closed
Clutch pedal released: open
IG1 HOT in ON (II)
and START (III)
ORN
G601BRN
22
UNDER-HOOD FUSE/RELAY BOX:
No. 21 DBW (THROTTLE
ACTUATOR CONTROL) (15 A) No. 18 IG COIL (15 A)
No.19FIMAIN(15A)
No.11FISUB(15A)
No.15OILLVL(7.5A)
No. 2 IG MAIN (50 A)
No. 23 BACK UP (10 A)
No.12STOP&HORN(15A)
No. 1 MAIN FUSE (100 A)
UNDER-DASH FUSE/RELAY BOX: No. 3 ALTERNATOR (10 A)
No. 2 FUEL PUMP (15 A)
No. 36 IG2 HAC (A/C) (10 A)
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11-73
AIR FUEL RATIO (A/F) SENSOR
(SENSOR 1)SECONDARY HEATED OXYGEN
SENSOR (SECONDARY HO2S)
(SENSOR 2)
DATA LINK CONNECTOR (DLC)
PGM-FI MAIN RELAY 2
(FUEL PUMP)
Replacement, page 11-221
Replacement, page 11-221
General Troubleshooting Information, page 11-3
Circuit Troubleshooting, page 11-204
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DTC P0171:
DTC P0172:
11-11311-113
29. Reconnect all connectors.
30. Update the ECM/PCM if it does not have the latest
software (see page 11-227), or substitute a known-
good ECM/PCM (see page 11-7).
31. Start the engine, and let idle.
32. Check for Temporary DTCs or DTCs with the HDS.
Check for poor connections or loose
terminals at the secondary HO2S (Sensor 2) and
the ECM/PCM. If the ECM/PCM was updated,
substitute a known-good ECM/PCM (see page 11-7),
then go to step 31. If the ECM/PCM was substituted,
go to step 1.
Go to step 33.
33. Monitor the OBD STATUS for DTC P0141 in the DTCs MENU with the HDS.
If the ECM/PCM was updated,
troubleshooting is complete. If the ECM/PCM was
substituted, replace the original ECM/PCM
(see page 11-228). If any other Temporary DTCs or
DTCs were indicated in step 32, go to the indicated
DTC’s troubleshooting.
If the screen indicates FAILED, check for poor
connections or loose terminals at the secondary
HO2S (Sensor 2) and the ECM/PCM. If the ECM/
PCM was updated, substitute a known-good ECM/
PCM (see page 11-7), then go to step 31. If the ECM/
PCM was substituted, go to step 1. If the screen
indicates NOT COMPLETED, keep idling until a
result comes on. NOTE:
Before you troubleshoot, record all freeze data and any on-board snapshot, and review the general
troubleshooting information (see page 11-3).
If any of the DTCs listed below are indicated at the same time as DTC P0171 and/or P0172, troubleshoot
those DTCs first, then recheck for P0171 and/or P0172.
P0101, P0102, P0103: Mass air flow (MAF) sensor
P0107, P0108, P1128, P1129: Manifold absolute
pressure (MAP) sensor
P0133, P1157, P1172, P2195, P2238, P2252, P2A00: Air
fuel ratio (A/F) sensor (Sensor 1)
P0134, P0135: Air fuel ratio (A/F) sensor (Sensor 1)
heater
P0137, P0138, P0139, P2270, P2271: Sec ondary HO2S
(Sensor 2)
P0141: Secondary HO2S (Sensor 2) heater
P0401 , P0404 , P0406 , P2413 : Exhaust gas
recirculation (EGR) system
P0443, P0496: EVAP canister purge valve
P2646, P2647, P2648, P2649: VTEC system : K20Z2 engine
1. Check the fuel pressure (see page 11-325).
Go to step 2.
If the pressure is too high, replace the fuel pressure regulator (see page 11-337), then go to
step 7.
If the pressure is too low, check the fuel pump, the fuel feed pipe and the fuel filter. If they are
OK, replace the fuel pressure regulator (see page
11-337), then go to step 7.
(cont’d)Fuel System Too Lean
Fuel System Too Rich
Is DTC P0141 indicated?Does t he scr een i nd i cat e PASSE D? Is the fuel pressure OK?
08/08/21 14:17:24 61SNR030_110_0113
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11-116
PGM-FI System
DTC Troubleshooting (cont’d)
8. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
for 10 minutes with the HDS.
Go to step 9.
Intermittent failure, the system is OK at this
time.
9. Turn the ignition switch to LOCK (0).
10. Check the fuel quality.
Go to step 11.
Drain the tank, fill it with a known-good fuel,
then go to step 25.
11. Inspect the spark plugs (see page 4-21). If the spark plugs are fouled or worn, replace them.
12. Test-drive the vehicle for several minutes in the range of these recorded freeze data parameters:
ENGINE S PEED
VSS
REL TP SENSOR
CLV (calculated load value)
APP SENSOR
13. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 MISFIRE, and/or CYL4 MISFIRE in the DATA LIST
for 10 minutes with the HDS.
Go to step 14.
Go to step 25. 14. Check the fuel pressure (see page 11-325).
Go to step 15.
If the fuel pressure is too high, replace the fuel pressure regulator (see page 11-337), then go to
step 25.
If the fuel pressure is too low, check the fuel pump, the fuel feed pipe, and the fuel filter. If
they are OK, replace the fuel pressure regulator
(see page 11-337), then go to step 25.
15. Start the engine. Hold the engine speed at 3,000 rpm without load (A/T in P or N, M/T in
neutral) until the radiator fan comes on, then let it
idle.
16. Check for these conditions: Engine coolant temperature (ECT SENSOR 1)above80°C(176°F)
A/T in P or N, M/T in neutral
All electrical loads off
17. Monitor the ENGINE SPDEED in the DATA LIST with the HDS, and hold the engine speed at
2,500 rpm. Once the engine speed is met, hold the
accelerator pedal steady for more than 10 seconds.
Repeat step 17.
Go to step 18.
18. While holding the engine speed at 2,500 rpm, check the MAF SENSOR in the DATA LIST with the HDS.
Go to step 19.
Replace the MAF sensor/IAT sensor (see page
11-224), then go to step 25.
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 M I SF I RE , and / or CY L4 M I SF I RE show mi sf i r ecounts?
Is the quality good?
Does the CYL1 MISFIRE, CYL2 MISFIRE, CYL3M I SF I RE , and / or CY L4 M I SF I RE show mi sf i r ecounts? Is the fuel pressure OK?
Di d t he engi ne speed v ar y mor e t han 100 r pm f r om2,500 rpm?
Is t her e about 6.0 8.6 ( K 20Z 2 engi ne) or5.7 8.3 (K 20Z 3 engine) gm/ s?
08/08/21 14:17:24 61SNR030_110_0116
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11-210PGM-FI System
DLC Circuit Troubleshooting (cont’d)
IGP
PGM-FI MAIN RELAY 1 4P CONNECTOR
IGP
PGM-FI MAIN RELAY 1 4P CONNECTOR
46. Disconnect each of the parts or connectors these
parts, one at a time, while checking for continuity
between PGM-FI main relay 1 4P connector
terminal No. 2 and body ground.
PGM-FI main relay 2 (FUEL PUMP)
ECM/PCM connector A (44P)
Each injector 2P connector
Camshaft position (CMP) sensor B 3P connector
Crankshaft position (CKP) sensor 3P connector
Ignition coil relay
Electronic throttle control system (ETCS) control relay
Replace the part that made the short to body
ground go away when disconnected. Reconnect all
connectors, then update the ECM/PCM if it does not
have the latest software (see page 11-227), or
substitute a known-good ECM/PCM (see page 11-7),
then recheck. If the symptom/indication goes away
with a known-good ECM/PCM, replace the original
ECM/PCM (see page 11-228). Also replace the
No.19FIMAIN(15A)fuse.
Go to step 47.
47. Disconnect the connectors from these parts: PGM-FI main relay 2 (FUEL PUMP)
ECM/PCM connector A (44P)
Injectors
Camshaft position (CMP) sensor B
Crankshaft position (CKP) sensor
Ignition coil relay
Electronic throttle control system (ETCS) controlrelay 48. Check for continuity between PGM-FI main relay 1
4P connector terminal No. 2 and body ground.
Repair short in the wire between PGM-FI
main relay 1 and each part. Also replace the No. 19
FI MAIN (15 A) fuse.
Replace PGM-FI main relay 1. Also replace the
No.19FIMAIN(15A)fuse.
49. Inspect the No. 2 FUEL PUMP (15 A) fuse in the under-dash fuse/relay box.
Go to step 61.
Go to step 50.
50. Remove the blown No. 2 FUEL PUMP (15 A) fuse from the under-dash fuse/relay box.
Terminal side of female terminals Terminal side of female terminals
Does cont i nui t y go aw ay w hen one of t he abov e
component s i s d i sconnect ed ? Is there continuity?
IsthefuseOK?
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11-211
A
PGM-FI MAIN RELAY 2 (FUEL PUMP) 4P CONNECTOR IG1 ECM/PCM CONNECTOR C (44P)
IG1 (BLK/GRN)
51. Remove PGM-FI main relay 2 (FUEL PUMP) (A)from the under-dash fuse/relay box.
52. Test PGM-FI main relay 2 (FUEL PUMP) (see page 22-70).
Go to step 53.
Replace PGM-FI main relay 2 (FUEL PUMP).
Also replace the No. 2 FUEL PUMP (15 A) fuse.
53. Check for continuity between PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 1 and
body ground.
Go to step 54.
Go to step 57. 54. Jump the SCS line with the HDS.
55. Disconnect ECM/PCM connector C (44P).
56. Check for continuity between ECM/PCM connector
terminal C36 and body ground.
Repair short in the wire between the No. 2
FUEL PUMP (15 A) fuse and the ECM/PCM (C36),
between the No. 2 FUEL PUMP (15 A) fuse and
PGM-FI main relay 2 (FUEL PUMP), or between the
No. 2 FUEL PUMP (15 A) fuse and the immobilizer
control unit. Also replace the No. 2 FUEL PUMP
(15 A) fuse.
Replace the No. 2 FUEL PUMP (15 A) fuse,
and update the ECM/PCM if it does not have the
latest software (see page 11-227), or substitute a
known-good ECM/PCM (see page 11-7), then
recheck. If the symptom/indication goes away with
a known-good ECM/PCM, replace the original ECM/
PCM (see page 11-228).
57. Remove the rear seat cushion (see page 20-131).
58. Remove the rear floor upper cross-member and the access panel from the floor (see page 11-334).
59. Disconnect the fuel pump 4P connector.
(cont’d)
Terminal side of female terminals Terminal side of female terminals
Is the relay OK ?
Is there continuity? Is there continuity?
08/08/21 14:23:31 61SNR030_110_0211
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11-212PGM-FI System
DLC Circuit Troubleshooting (cont’d)
FUEL PUMP 4P CONNECTOR
FUEL PUMP
(GRN)
ECM/PCM CONNECTOR C (44P)
IG1 (BLK/GRN)
60. Check for continuity between fuel pump 4Pconnector terminal No. 2 and body ground.
Repair short in the wire between the fuel
pump and PGM-FI main relay 2 (FUEL PUMP). Also
replace the No. 2 FUEL PUMP (15 A) fuse.
Check the fuel pump, and replace it if needed
(see page 11-338). Also replace the No. 2 FUEL
PUMP (15 A) fuse. 61. Jump the SCS line with the HDS.
62. Disconnect ECM/PCM connectors A (44P) and C
(44P).
63. Turn the ignition switch to ON (II).
64. Measure the voltage between ECM/PCM connector terminal C36 and body ground.
Go to step 65.
Repair open in the wire between the No. 2
FUEL PUMP (15 A) fuse and the ECM/PCM (C36).
Wire side of female terminals
Terminal side of female terminals
Is there continuity?Is there battery voltage?
08/08/21 14:23:31 61SNR030_110_0212
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11-220PGM-FI System
Injector Replacement (cont’d)
A
B
C
D
E
F G
22 N·m
(2.2 kgf·m, 16 lbf·ft)
10. Coat the new O-rings (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
11. Install the injector clips (D).
12. Coat the injector O-rings (E) with clean engine oil.
13. Install the fuel rail and the injectors in the injector base (F).
14. Install the fuel rail mounting nuts (G).
15. Connect the connectors on the injectors, and reinstall the ground cable bolt (G
101).
16. Connect the quick-connect fittings.
17. Turn the ignition switch to ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail is pressurized. Repeat this two or three times, then check for fuel leakage.
18. Install the engine cover.
* : This illustration shows K20Z2 engine
08/08/21 14:23:35 61SNR030_110_0220
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