Page 106 of 2893
5-7
A
B VSB02C000015
40. Disconnect the A/C compressor clutch connector(A), then remove the A/C compressor (B) without
disconnecting the A/C hoses.
41. Lower the vehicle on the lift.
42. Remove the radiator (see page 10-19).
43. A/T model: Disconnect the automatic transmission fluid (ATF) cooler hoses from the transmission,
then plug the lines and hoses. 44. Disconnect the heater hoses.
45. Install the bulkhead (see step 13 on page 10-21).
46. Attach the engine hanger adapter (VSB02C000015)
to the threaded hole in the cylinder head.
(cont’d)
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Page 120 of 2893
Î
5-21
A AB
B 6x1.0mm
10 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A B
41. Lower the vehicle on the lift.
42. Connect the heater hoses.
43. A/T model: Connect the automatic transmissionfluid (ATF) cooler hoses (A) to the transmission,
and secure the hoses with the clips (B) (see page
14-253).
44. Remove the bulkhead, then install the radiator (see page 10-19).
45. Install the idler pulley base (see step 2 on page 4-34).
46. Install the drive belt (see page 4-31). 47. M/T model: Install the air cleaner bracket.
48. M/T model: Install the shift cables (see step 37 on
page 13-20).
49. M/T model: Install the clutch slave cylinder and the clutch line bracket mounting bolt (see step 40 on
page 13-21).
50. Connect the fuel feed hose (A) (see page 11-331), then install the quick-connect fitting cover (B).
(cont’d)
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Page 123 of 2893

(#'
)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
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Page 124 of 2893

(#'
)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
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Page 184 of 2893
6-39
A
B
A B B
A
A B
8. Remove the quick-connect fitting cover (A), then
disconnect the fuel feed hose (B) (see page 11- 329).
9. Disconnect the positive crankcase ventilation (PCV) hose (A) (K20Z2 engine) and remove the ground
cable (B). 10. Remove the harness holder (A) from the bracket,
then remove the harness holder bracket (B).
11. Disconnect the upper radiator hose (A) and the heater hoses (B).
(cont’d)
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Page 212 of 2893

6-64Cylinder Head
Cylinder Head Installation (cont’d)
B
A
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft) A
B
A
B
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
12. Install the rocker arm assembly:
K20Z2 engine (see page 6-60)
K20Z3 engine (see page 6-61)
13. Install the cam chain (see page 6-21).
14. Connect the following engine wire harness connectors, and install the wire harness clamps to
the cylinder head:
Four fuel injector connectors
Engine coolant temperature (ECT) sensor 1 connector
Camshaft position (CMP) sensor A (Intake) connector
Camshaft position (CMP) sensor B (Exhaust) connector
Rocker arm oil control valve connector
Rocker arm oil pressure switch connector
EVAP canister purge valve connector
Variable valve timing control (VTC) oil control solenoid valve connector
Exhaust gas recirculation (EGR) valve connector (K20Z2 engine)
Engine oil pressure switch connector
15. Install the bolt (A) securing the connecting pipe.
16. Connect the water bypass hose (B). 17. Connect the upper radiator hose (A) and the heater
hoses (B).
18. Install the harness holder bracket (A), then install the harness holder (B).
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Page 214 of 2893
Î
(#'
)
6-666-66 Cylinder Head
Cylinder Head Installation (cont’d) Sealing Bolt Installation
A
22x1.5mm
74 N·m
(7.5 kgf·m, 54 lbf·ft)
B
28. Refill the radiator with engine coolant, and bleed
the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
29. Do the engine control module (ECM)/powertrain control module (PCM) idle lean procedure
(see page 11-310).
30. Do the crankshaft position (CKP) pattern clear/CKP pattern lean procedure (see page 11-4).
31. Inspect the idle speed (see page 11-309).
32. Inspect the ignition timing (see page 4-20). NOTE: When installing the sealing bolt (A), always use
a new washer (B).
Replace.
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Page 280 of 2893

Î
9-5
A
A
B
C
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
B
C A
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
6. Connect the water bypass hoses (A).
7. Connect the evaporative emission (EVAP) canister hose (A) and the brake booster vacuum hose (B).
8. Install the harness bracket mounting bolt (C) and the brake booster vacuum line bracket mounting
bolt (D).
9. Connect the engine wire harness connectors, and install the wire harness clamps to the intake
manifold.
Manifold absolute pressure (MAP) sensor connector
Throttle actuator connector 10. Install the intake air duct (A), then connect the
vacuum hose (B) and the breather pipe (C).
11. Install the engine cover.
12. After installation, check that all tubes, hoses and connectors are installed correctly.
13. Clean up any spilled engine coolant.
14. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
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DYNOMITE -2009-