2005 YAMAHA YFZ450 fuel

5-11 1. Fuel tank filler tube
2. Fuel level
1. Tube de remplissage du réservoir de carburant
2. Niveau de carburant
1. Tubo de llenado del depósito de combustible
2. Nivel de combustible
WARNING
_

Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is over-
filled, fuel could spill out due to heat from
the engine or the sun.


Be careful not to spill fuel, especially on
the engine or exhaust pipe which can
cause a fire and severe injury. Wipe up any
spilled fuel immediately.


Do not refuel right after the engine has
been running and is still very hot.


Be sure the fuel tank cap is closed secure-
ly.
_
U5TG61.book Page 11 Friday, April 2, 2004 11:28 AM

6-3
EBU14120
Starting a cold engine
WARNING
_ Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-
dent or collision. _1. Apply the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the main switch to “ON” and the engine
stop switch to “RUN”.
4. Shift the transmission into neutral.
U5TG61.book Page 3 Friday, April 2, 2004 11:28 AM

6-23 1. Locked position
1. Position verrou bloqué
1. Posición de bloqueo
EBU02110
Parking
When parking, stop the engine and shift into neu-
tral. Turn the fuel cock to “OFF” and apply the
parking brake.
U5TG61.book Page 23 Friday, April 2, 2004 11:28 AM

8-7
EBU02621
PERIODIC MAINTENANCE/LUBRICATION
NOTE:_

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.


For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month mainte-
nance intervals should be followed.
_
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Valves*Check valve clearance.
Adjust if necessary.
Cooling systemCheck for coolant leakage.
Repair if necessary.
Replace coolant every 24 months.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Carburetor*Check starter (choke) operation.
Adjust engine idling speed.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket if necessary.Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.Engine oil
Replace (Warm engine before draining).U5TG61.book Page 7 Friday, April 2, 2004 11:28 AM

8-53 1. Panel 2. Bolt (× 2)
3. Quick fastener screw (× 2) 4. Fuel tank cap
1. Cache 2. Boulon (× 2)
3. Vis à serrage rapide (× 2)
4. Bouchon du réservoir de carburant
1. Panel 2. Perno (× 2)
3. Perno del fijador rápido (× 2)
4. Tapón del depósito de combustible
EBU14142
Spark plug inspection
Removal
1. Remove the seat. (See page 4-27 for seat re-
moval and installation procedures.)
2. Remove the bolts and the quick fastener
screws.
3. Remove the fuel tank cap by turning it coun-
terclockwise.
WARNING
_

Always turn off the engine when removing
the fuel tank cap.


Do not remove the fuel tank cap immedi-
ately after the engine has been running
and is still very hot.


Do not spill gasoline on the engine, ex-
haust pipe or muffler.


Never remove the fuel tank cap while
smoking, or in the vicinity of sparks, open
flames, or other sources of ignition such
as the pilot lights of water heaters and
clothes dryers.
_
U5TG61.book Page 53 Friday, April 2, 2004 11:28 AM

8-55 1. Bolt
1. Boulon
1. Perno
1. Spark plug cap
1. Capuchon de bougie
1. Tapa de bujía
4. Pull the panel backward, and then remove it.
5. Install the fuel tank cap by turning it clock-
wise.
6. Remove the bolt, lift the rear of the fuel tank,
and then tilt it back.
WARNING
_ Before lifting the fuel tank, make sure that the
fuel cock is in the “OFF” position and the fuel
tank cap is securely tightened. Otherwise, fuel
may leak out of the carburetor or fuel tank. _7. Remove the spark plug cap.
U5TG61.book Page 55 Friday, April 2, 2004 11:28 AM

8-61
NOTE:_ If a torque wrench is not available when you are in-
stalling a spark plug, a good estimate of the correct
torque is 1/4 to 1/2 turn past finger tight. Have the
spark plug tightened to the specified torque as
soon as possible. _4. Install the spark plug cap.CAUTION:_ Do not use any tools to remove or install the
spark plug cap, otherwise the ignition coil cou-
pler may be damaged. The spark plug cap may
be difficult to remove because the rubber seal
on the end of the cap fits tightly. To remove the
spark plug cap, simply twist it back and forth
while pulling it out; to install it, twist it back
and forth while pushing it in. _5. Place the fuel tank in the original position,
and then install the bolt.
6. Remove the fuel tank cap by turning it coun-
terclockwise.
U5TG61.book Page 61 Friday, April 2, 2004 11:28 AM

8-63 1. Projection (× 4) 2. Slot (× 4)
1. Saillie (× 4) 2. Fente (× 4)
1. Saliente (× 4) 2. Ranura (× 4)
7. Place the panel in the original position.
8. Install the fuel tank cap by turning it clock-
wise.
9. Install the bolts and the quick fastener
screws.
10. Install the seat.
U5TG61.book Page 63 Friday, April 2, 2004 11:28 AM