Page 6 of 452
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR ATV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE ATV.
THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
THIS ATV IS A HIGH PERFORMANCE ATV
FOR SPORT TYPE RECREATIONAL AND
COMPETITIVE USE BY EXPERIENCED OP-
ERATORS.
U5TG61.book Page 4 Friday, April 2, 2004 11:28 AM
Page 8 of 452
EBU08010
2-IMPORTANT MANUAL
INFORMATION
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished
in this manual by the following notations:_ The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
WARNING
_ Failure to follow WARNING instructions couldresult in severe injury or death
to the machine
operator, a bystander or a person inspecting
or repairing the machine.
U5TG61.book Page 1 Friday, April 2, 2004 11:28 AM
Page 14 of 452

EBU00150
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS .............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Handlebar switches .............................. 4-7
Throttle lever ...................................... 4-11
Speed limiter ...................................... 4-13
Clutch lever ........................................ 4-15
Brake lever ......................................... 4-17
Brake pedal ........................................ 4-17
Parking brake lever ............................ 4-19
Shift pedal .......................................... 4-21
Fuel tank cap ...................................... 4-21
1234
Fuel cock............................................ 4-23
Starter (choke) .................................. 4-25
Seat.................................................... 4-27
Front shock absorber adjustment ...... 4-29
Rear shock absorber adjustment ....... 4-39
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-15
Chain.................................................. 5-17
Throttle lever ...................................... 5-17
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires ................................................... 5-21
How to measure tire pressure ............ 5-25
Tire wear limit..................................... 5-27
5
U5TG61.book Page 1 Friday, April 2, 2004 11:28 AM
Page 26 of 452
1-1
EBU04640
1-LOCATION OF THE WARNING AND
SPECIFICATION LABELS
U5TG61.book Page 1 Friday, April 2, 2004 11:28 AM
Page 29 of 452
1-4
3
4For Europe4For Oceania
Use PREMIUM unleaded gasoline with min. 97 octane(RON).
Nur Super Bleifrei mit Mindestoktanzahl 97 (ROZ) tanken.
Utilice gasolina sin plomo que tenga como mínimo 97 octanos (RON).
Utiliser une essence SUPER sans plomb d’un indice
d’octane (RON) de min. 97.
Utilizzare benzina PREMIUM super senza piombo con almeno 97
ottani (RON).
Gebruik loodvrije SUPERBENZINE met een octaangetal (RON) van
minstens 97.Utilize gasolina sem chumbo com índice de octano mínimo de 97 (RON).Använd blyfri PREMIUMBENSIN av 97 oktan (RON) eller mer.
5TG-2415E-00
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER operate this ATV if you areunder age 16. Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
U5TG61.book Page 4 Friday, April 2, 2004 11:28 AM
Page 35 of 452
1-10
3
4For l’Europe4Pour l’Océanie
Use PREMIUM unleaded gasoline with min. 97 octane(RON).
Nur Super Bleifrei mit Mindestoktanzahl 97 (ROZ) tanken.
Utilice gasolina sin plomo que tenga como mínimo 97 octanos (RON).
Utiliser une essence SUPER sans plomb d’un indice
d’octane (RON) de min. 97.
Utilizzare benzina PREMIUM super senza piombo con almeno 97
ottani (RON).
Gebruik loodvrije SUPERBENZINE met een octaangetal (RON) van
minstens 97.Utilize gasolina sem chumbo com índice de octano mínimo de 97 (RON).Använd blyfri PREMIUMBENSIN av 97 oktan (RON) eller mer.
5TG-2415E-00
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER operate this ATV if you areunder age 16. Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
U5TG61.book Page 10 Friday, April 2, 2004 11:28 AM
Page 41 of 452
1-16
3
4Para Europa4Para Oceanía
Use PREMIUM unleaded gasoline with min. 97 octane(RON).
Nur Super Bleifrei mit Mindestoktanzahl 97 (ROZ) tanken.
Utilice gasolina sin plomo que tenga como mínimo 97 octanos (RON).
Utiliser une essence SUPER sans plomb d’un indice
d’octane (RON) de min. 97.
Utilizzare benzina PREMIUM super senza piombo con almeno 97
ottani (RON).
Gebruik loodvrije SUPERBENZINE met een octaangetal (RON) van
minstens 97.Utilize gasolina sem chumbo com índice de octano mínimo de 97 (RON).Använd blyfri PREMIUMBENSIN av 97 oktan (RON) eller mer.
5TG-2415E-00
5FK-21697-00
<
16
UNDERWARNING5FE-21697-01
NEVER operate this ATV if you areunder age 16. Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
U5TG61.book Page 16 Friday, April 2, 2004 11:28 AM
Page 60 of 452
2-17
WARNING
_
Always turn off the engine when refueling.
Do not refuel immediately after the engine
has been running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking or in the vicinity of
sparks, open flames, or other sources of
ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire. You could be burned.
When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.
Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
_
U5TG61.book Page 17 Friday, April 2, 2004 11:28 AM