2005 YAMAHA XMAX 250 oil filter

SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-1
Indicators, indicator lights and
warning light .....................................3-2
Speedometer ....................................3-3
Fuel gauge ........................................3-3
Coolant temperature gauge..............3-4
Multi-function display .......................3-4
Anti-theft alarm (optional) .................3-7
Handlebar switches ..........................3-7
Front brake lever...............................3-8
Rear brake lever................................3-8
Fuel tank cap ....................................3-8
Fuel ...................................................3-9
Catalytic converter..........................3-10
Seat.................................................3-10
Front storage compartment............3-11
Storage compartment.....................3-11
Adjusting the shock absorber
assemblies ......................................3-11
Sidestand ........................................3-12
PRE-OPERATION CHECKS..............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-1
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-2
Engine break-in.................................5-3
Parking ..............................................5-3
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..................................................6-2
Removing and installing cowlings and
panels ...............................................6-5
Checking the spark plug ..................6-5
Engine oil ..........................................6-7
Final transmission oil ........................6-8
Coolant .............................................6-9
Air filter V-Belt case air filter
elements .........................................6-10
Adjusting the carburetor .................6-11
Adjusting the throttle cable free play ..6-12
Valve clearance ...............................6-12
Tires ................................................6-12
Cast wheels ....................................6-14
Front and rear brake lever free play....6-14
Checking the front and rear brake ........
pads ................................................6-14
Checking the brake fluid level ........6-15Changing the brake fluid ................6-16
Checking and lubricating the throttle
grip cable ........................................6-16
Lubricating the front and rear brake
levers ..............................................6-16
Checking and lubricating the
centerstand and sidestand .............6-16
Checking the front fork ...................6-17
Cheking the steering.......................6-17
Checking the wheel bearings .........6-18
Battery ............................................6-18
Replacing the fuses ........................6-19
Replacing a headlight bulb .............6-20
Replacing a front turn signal light .........
bulb .................................................6-21
Replacing the tail/brake light bulb or a
rear turn signal light bulb ................6-21
Replacing the license plate light bulb ...6-22
Replacing the auxiliary light bulb ...6-22
Troubleshooting ..............................6-23
Troubleshooting charts ...................6-24
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage compartment.......................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Key identification number .................9-1
Vehicle identification number............9-1
Model label .......................................9-1
TABLE OF CONTENTS
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ODOMETER READING (x 1000 Km) ANNUAL
CHECK
NoITEM CHECK OR MAINTENANCE JOB 1 10 20 30 40
22Final transmission oil• Check vehicle for oil leakage.√√ √• Change.√√√
23 *V-belt• Replace. Every 20000 km
24 *Front and rear brake
• Check operation.√√ √ √√ √
switches
25Moving parts and cables• Lubricate.√√√√ √
Throttle grip housing• Check operation and free play.
26 *
and cable• Adjust the throttle cable free play if necessary.√√√√ √
• Lubricate the throttle grip housing and cable.
27 *Muffler and exhaust pipe• Check the screw clamp for looseness.√√ √ √√
28 *Lights, signals • Check operation.
and switches• Adjust headlight beam.√√ √ √√ √
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
EAU18660
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the bra-
ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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DimensionsOverall length
2210 mm
Overall width
790 mm
Overall height
1380 mm
Seat height
775 mm
Wheelbase
1545 mm
Ground clearance
113 mm
WeightDry (without oil and fuel)
164.0 kg
With oil and fuel
174.0 kg
Maximum load
235 kg
EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
249.7 cm
3
Bore x stroke
69.0 x 66.8 mm
Compression ratio
10.00 :1
Starting system
Electric starterLubrication system
Wet sump
Oil type or gradeEngine oil
SAE10W30SE
Recommended engine oil grade
API service SE, SF, SG type or higher
Engine oil quantityQuantity
1.4 L
Periodic oil change
1.20 L
Final gear oilQuantity
0.25 L
Cooling systemRadiator capacity
0.34 L
Coolant reservoir capacity (up to the maxi-
mum level mark)
0.46 L
Air filterAir filter element
Oil-coated paper element
Recommended fuelRecommended fuel
Unleaded fuel
Fuel tank capacity
12.0 L
Fuel reserve amount
2.0 L
CarburetorType x quantity
1C0 x 1
Manufacturer
KEIHIN
Spark plug (s)Manufacturer/model
NGK DR8EA
Spark plug gap
0.6-0.7 mm
Clutch type
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
40 x 15 (2.666)
Secondary reduction system
Helical gear
Secondary reduction ratio
40 x 14 (2.857)
Transmission type
V-belt automatic8
SPECIFICATIONS
8-1
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AAcceleration and deceleration ...................5-2
Adjusting the carburetor ..........................6-11
Adjusting the shock absorber
assemblies .............................................3-11
Adjusting the throttle cable free play .......6-12
Air filter V-Belt case air filter elements.....6-10
Anti-theft alarm (optional) ..........................3-7
BBattery......................................................6-18
Braking .......................................................5-2
CCare............................................................7-1
Cast wheels .............................................6-14
Catalytic converter ...................................3-10
Changing the brake fluid..........................6-16
Checking and lubricating the
centerstand and sidestand ....................6-16
Checking and lubricating the
throttle grip cable ..................................6-16
Checking the brake fluid level .................6-15
Checking the front and rear brake pads.....6-14
Checking the front fork ............................6-17
Checking the spark plug ............................6-5
Checking the wheel bearings ..................6-18
Cheking the steering ................................6-17
Controls and instruments ..........................2-3
Coolant.......................................................6-9
Coolant temperature gauge .......................3-4
EEngine break-in ..........................................5-3
Engine oil ...................................................6-7
FFinal transmission oil .................................6-8Front and rear brake lever free play.........6-14
Front brake lever ........................................3-8
Front storage compartment .....................3-11
Fuel ............................................................3-9
Fuel gauge .................................................3-3
Fuel tank cap .............................................3-8
HHandlebar switches ...................................3-7
IImmobilizer system ....................................3-1
Indicators, indicator lights and warning
light ..........................................................3-2
KKey identification number ..........................9-1
LLeft view .....................................................2-1
Lubricating the front and rear brake
levers .....................................................6-16
MMain switch/steering lock ..........................3-1
Model label ................................................9-1
Multi-function display ................................3-4
OOwner’s tool kit ..........................................6-1
PParking .......................................................5-3
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever .........................................3-8
Removing and installing cowlings and
panels ......................................................6-5
Replacing a front turn signal light bulb....6-21Replacing a headlight bulb ......................6-20
Replacing the auxiliary light bulb .............6-22
Replacing the fuses .................................6-19
Replacing the license plate light bulb......6-22
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-21
Right view ..................................................2-2
SSeat ..........................................................3-10
Sidestand .................................................3-12
Speedometer .............................................3-3
Starting a cold engine ................................5-1
Starting off .................................................5-1
Storage compartment ..............................3-11
Storage compartment ................................7-3
TTips for reducing fuel consumption ...........5-2
Tires .........................................................6-12
Troubleshooting .......................................6-22
Troubleshooting charts ............................6-24
VValve clearance ........................................6-12
Vehicle identification number .....................9-1
INDEX
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