2005 YAMAHA VX110 sensor

E
HULL
HOOD
1
2
3
4
5
6
7
8
9
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD .................... 8-23
EXPLODED DIAGRAM ........................................................................... 8-23
REMOVAL AND INSTALLATION CHART .............................................. 8-23
SERVICE POINTS .................................................................................. 8-26
Remote control cables inspection ..................................................... 8-26
Steering cable (jet pump end) installation ......................................... 8-26
Steering cable stopper installation .................................................... 8-26
Shift cable (jet pump end) installation (Deluxe model only) .............. 8-27
Shift cable (shift lever end) installation (Deluxe model only)............. 8-27
Remote control cables adjustment .................................................... 8-27
SEAT AND HAND GRIP................................................................................ 8-28
EXPLODED DIAGRAM ........................................................................... 8-28
REMOVAL AND INSTALLATION CHART .............................................. 8-28
SERVICE POINTS .................................................................................. 8-30
Seat lock assembly inspection .......................................................... 8-30
EXHAUST SYSTEM ...................................................................................... 8-31
EXPLODED DIAGRAM ........................................................................... 8-31
REMOVAL AND INSTALLATION CHART .............................................. 8-31
SERVICE POINTS .................................................................................. 8-34
Exhaust system inspection................................................................ 8-34
Exhaust component parts sub-assembly .......................................... 8-34
Exhaust system installation ............................................................... 8-35
DECK AND HULL.......................................................................................... 8-36
EXPLODED DIAGRAM ........................................................................... 8-36
REMOVAL AND INSTALLATION CHART .............................................. 8-36
ENGINE MOUNT ........................................................................................... 8-38
EXPLODED DIAGRAM ........................................................................... 8-38
REMOVAL AND INSTALLATION CHART .............................................. 8-38
ProCarManuals.com

8-2
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1 Handlebar switch coupler 2
2 Plastic tie 1
NOTE:
Fasten the buzzer lead, steering sensor
lead, start switch lead, engine shut-off
switch lead, and multifunction meter lead
with a plastic tie.
3 Corrugated tube 1
4 Grommet 1
4 5
3
4
3
7
2
FWD
6
11
6
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8-16
E
HULL
HOODSHIFT LEVER (DELUXE MODEL ONLY)
SHIFT LEVER (DELUXE MODEL ONLY)
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SHIFT LEVER REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift cable Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 2
2 Detent plate 1
3 Shift lever 1
4Nut 2
5Bracket 1
Reverse the removal steps for installation.
5 43
21
6 × 18 mm
8.0 N • m (0.8 kgf • m, 5.8 ft • Ib)
4
1
LT
572
LT
LT
572
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
ProCarManuals.com

8-17
E
HULL
HOODHOSES
HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HOSES REMOVAL
Follow the left “Step” for removal.
Fuel tank Refer to “FUEL TANK AND FUEL PUMP
MODULE” in Chapter 4.
Accelerator position sensor Refer to “Throttle cable inspection and
adjustment” in Chapter 3.
NOTE:
When removing the ventilation hose and
fuel tank breather hose, it is not necessary
to remove the fuel tank.
1 Band 8
2 Grommet 2
4
1 7
9
8
5
6
1
11
3
1
1
2
3
21
1
4
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
(VENT)
(VENT)
FWD
ProCarManuals.com

8-20
E
HULL
HOODSTEERING COLUMN
STEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN REMOVAL
Follow the left “Step” for removal.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Steering cable end Refer to “REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD”.
1Bolt 1
2 Steering arm 1
3 Joint ball 1
4Bolt 4
5 Steering column assembly 1
Reverse the removal steps for installation.
5
4
2
3 1
6.9 N • m (0.69 kgf  m, 5.0 ft  Ib)
8 × 30 mm
17 N  m (1.7 kgf  m, 12 ft  Ib)
LT
572
LT
LT
242
LT
8 × 18 mm
20 N  m (2.0 kgf  m, 14 ft  Ib)
ProCarManuals.com

8-21
E
HULL
HOODSTEERING COLUMN
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
STEERING COLUMN
DISASSEMBLYFollow the left “Step” for disassembly.
1 Steering column 1
2 Seal rubber 1
3Bolt 4
4 Steering sensor 1
5Bolt 3
6 Spacer 1
7Buzzer 1
8 Steering housing assembly 1
Reverse the disassembly steps for
assembly.
6
LT
572
LT
LT
572
LT
3
4 1
8
27 5
7
8 × 25 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
ProCarManuals.com

8-23
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
REMOTE CONTROL CABLES AND SPEED SENSOR LEAD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
REMOTE CONTROL CABLES
AND SPEED SENSOR LEAD
REMOVALFollow the left “Step” for removal.
Service lid 1 Refer to “FRONT HOOD”.
Seat assembly Refer to “SEAT AND HAND GRIP”.
Engine hatch cover Refer to “ENGINE HATCH COVER”.
Shift lever Refer to “SHIFT LEVER (DELUXE MODEL
ONLY)”.
1 Steering cable end 1
2Bolt 1
3Bracket 1
ProCarManuals.com

8-24
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
4Nut 1
5 Steering cable 1
6 Seal 1
7 Speed sensor coupler 1
8Nut 1
9Cap 1
10 Screw 4
11 Speed sensor 1
12 Bolt 2 Deluxe model only
13 Shift cable holder 1 Deluxe model only
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