2005 YAMAHA VX110 service

6-10
E
JET
PUMPIMPELLER DUCT AND DRIVE SHAFT
SERVICE POINTS
Drive shaft removal
1. Remove:
Impeller
NOTE:
Hold the impeller duct assembly in a vise
between two aluminum plates a
.
Crankshaft holder:
YB-06552
Crankshaft holder 20:
90890-06552
a
a
2. Remove:
Drive shaft 1

NOTE:
Remove the drive shaft using a press.
1
3. Remove:
Rear bearing
ÈFor USA and Canada
ÉFor worldwide
Slide hammer and adapters:
YB-06096
Stopper guide plate:
90890-06501
Bearing puller assembly:
90890-06535
Stopper guide stand:
90890-06538
È
É
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6-15
E
JET
PUMPTRANSOM PLATE AND HOSES
TRANSOM PLATE AND HOSES
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
TRANSOM PLATE AND HOSES
REMOVALFollow the left “Step” for removal.
Exhaust system Refer to “EXHAUST SYSTEM” in Chapter 8.
Jet pump unit assembly Refer to “JET PUMP UNIT”.
1 Hose clamp 2
2 Cooling water hose 1 Cooling water outlet (cylinder head)
3 Bilge hose 1 1
4 Hose clamp 1
5 Cooling water hose 1 Cooling water inlet
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6-16
E
JET
PUMPTRANSOM PLATE AND HOSES
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Bilge strainer 1
7 Nut/washer 2/2
8 Nut/washer 2/2
9 Transom plate 1
10 Bilge hose 2 1
Reverse the removal steps for installation.
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6-17
E
JET
PUMPTRANSOM PLATE AND HOSES
SERVICE POINTS
Bilge strainer inspection
Refer to “JET PUMP UNIT” in
Chapter 3.
Bilge hose inspection
1. Inspect:
Bilge hoses
Cracks/damage/wear →
Replace.
Cooling water hose inspection
1. Inspect:
Cooling water hoses
Cracks/damage/wear →
Replace.
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6-18
E
JET
PUMPBEARING HOUSING
BEARING HOUSING
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
BEARING HOUSING REMOVAL
Follow the left “Step” for removal.
Engine unit Refer to “ENGINE UNIT” in Chapter 5.
1 Rubber coupling 1
2Bolt 4
3 Intermediate housing cover 1
4Clamp 2
5 Intermediate drive shaft assembly 1
6 Rubber hose 1
Reverse the removal steps for installation.
2
346
5
1
LT
271
8 × 48 mm
17 N • m (1.7 kgf • m, 12 ft • Ib)
4.2 N • m (0.42 kgf • m, 3.0 ft • Ib)
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6-19
E
JET
PUMPBEARING HOUSING
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
BEARING HOUSING
DISASSEMBLYFollow the left “Step” for disassembly.
1 Driven coupling 1
2 Washer 1
3 Damper 1
4 Intermediate drive shaft 1
5 Circlip 1
Not reusable
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6-20
E
JET
PUMPBEARING HOUSING
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Oil seal 1
7 Bearing 1
8 Oil seal 1
9 Oil seal 1
10 Bearing housing 1
Reverse the disassembly steps for
assembly.
Not reusable
Not reusable
Not reusable
Not reusable
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6-21
E
JET
PUMPBEARING HOUSING
SERVICE POINTS
Driven coupling removal and installation
1. Remove and install:
Driven coupling
NOTE:
Install the driven coupling using the same
special tools that were used for removal.
Check that the drive shaft holder and inter-
mediate drive shaft are properly engaged.
Coupler wrench:
YW-06551/90890-06551
Drive shaft holder:
YB-06151
Drive shaft holder 5:
90890-06519
Intermediate drive shaft removal
1. Remove:
Intermediate drive shaft
NOTE:
Remove the intermediate drive shaft using a
press.
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