2005 YAMAHA VX110 service

8-30
E
HULL
HOODSEAT AND HAND GRIP
SERVICE POINTS
Seat lock assembly inspection
1. Inspect:
Seat lock assembly
Damage/wear →
Replace.
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8-31
E
HULL
HOODEXHAUST SYSTEM
EXHAUST SYSTEM
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
EXHAUST SYSTEM REMOVAL
Follow the left “Step” for removal.
Deck beam Refer to “SEAT AND HAND GRIP”.
Jet pump unit assembly Refer to “JET PUMP UNIT” in Chapter 6.
NOTE:
When removing the water lock and exhaust
joint, it is not necessary to remove the jet
pump unit.
1 Band 1
2 Joint clamp 1 1
3 Hose clamp 1 1
4 Water lock 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-32
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Joint clamp 2 1
6 Joint 1
7 Joint clamp 3 1
8 Joint clamp 4 1
9 Joint 1
10 Exhaust joint 1
11 Nut/washer 6/6
12 Exhaust valve 1
13 Hose clamp 1 1
14 Rubber hose 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-33
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
15 Hose clamp 2 1
16 Water tank 1
17 Rubber hose 1
18 Plate 1
Reverse the removal steps for installation.
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
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8-34
E
HULL
HOODEXHAUST SYSTEM
SERVICE POINTS
Exhaust system inspection
1. Inspect:
Water lock band
Cracks/damage →
Replace.
2. Inspect:
Rubber hoses
Burns/cracks/damage →
Replace.
3. Inspect:
Water lock
Cracks/leaks →
Replace.
4. Inspect:
Water tank
Cracks/damage/leaks →
Replace.
Exhaust component parts sub-assembly
1. Install:
Rubber hose
Plate
NOTE:
Be sure to fit the projections a
on the rubber
hose with the grooves in the plate.
2. Install:
Rubber hoses
Water tank
NOTE:
Be sure to insert the rubber hose to the line
b
on the water tank.
Align the parting line c
of the water tank with
the parting line d
of the rubber hose.
Align the parting line e
of the rubber hose
with the parting line f
of the water tank.
b cd
e
b
f
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8-36
E
HULL
HOODDECK AND HULL
DECK AND HULL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
DECK AND HULL DISASSEMBLY
Follow the left “Step” for disassembly.
1Nut 1
2 Spout 1
3Nut 2
4 Cleat 1
5Plate 2
6 Bolt/collar 10/10
7 Sponson 2
8 Nut/washer 4/4
9 Screw/washer 4/4
10 Drain plug 2
11 Seal 2
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-37
E
HULL
HOODDECK AND HULL
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
12 Nut 4
NOTE:
To remove the cleat, remove the exhaust
system first.
13 Cleat 2
14 Plate 4
15 Seal 2
16 Nut/washer 5/5
17 Bolt 2
18 Protector 1
19 Bolt 2
20 Bow eye 1
Reverse the disassembly steps for
assembly.
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
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8-38
E
HULL
HOODENGINE MOUNT
ENGINE MOUNT
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ENGINE MOUNT REMOVAL
Follow the left “Step” for removal.
Engine unit Refer to “ENGINE UNIT” in Chapter 5.
1Bolt 2
2 Damper 1 1
3 Damper 2 1
4Bolt 8
5 Engine mount 4
6Liner 4
Reverse the removal steps for installation.
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