2005 YAMAHA RHINO 660 Owners Manual

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Page 9 of 408

YAMAHA RHINO 660 2005 Owners Manual FVU00020
INFORMATIONS IMPORTANTES
CONCERNANT CE MANUELLE NON-RESPECT DES AVERTISSEMENTS DON-
NÉS DANS CE MANUEL PEUT ENTRAÎNER DES
BLESSURES GRAVES, VOIRE LA MORT.
Les informations particulièremen

Page 10 of 408

YAMAHA RHINO 660 2005 Owners Manual CAUTION:
A CAUTION indicates special precautions that
must be taken to avoid damage to the vehicle.NOTE:
A NOTE provides key information to make proce-
dures easier or clearer.
U5UG61.book Page 3 M

Page 11 of 408

YAMAHA RHINO 660 2005 Owners Manual ATTENTION:
Un ATTENTION indique les précautions particuliè-
res à prendre pour éviter d’endommager le véhicule.N.B.:
Un N.B. fournit les renseignements nécessaires à la clari-
fication et la

Page 12 of 408

YAMAHA RHINO 660 2005 Owners Manual EVU01250
3-IMPORTANT NOTICE

This vehicle is designed and manufactured for
use on UNPAVED surfaces only. It is unsafe to
operate this vehicle on any paved surface,
paved street, paved road or motorwa

Page 13 of 408

YAMAHA RHINO 660 2005 Owners Manual FVU01250
REMARQUE IMPORTANTE

Ce véhicule est conçu et fabriqué pour une utilisation
sur surfaces non revêtues uniquement. La conduite de
ce véhicule sur les surfaces ou les routes revêtues est

Page 14 of 408

YAMAHA RHINO 660 2005 Owners Manual EVU00050
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND VEHICLE
IDENTIFICATION .............

EVU00050
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND VEHICLE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-7
Key identification number ..................... 3-9
Vehicle identification number ............. 3-11
Model label ......................................... 3-13
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-5
Multi-function meter unit ..................... 4-13
Switches ............................................. 4-19
Accelerator pedal ............................... 4-33
Brake pedal ........................................ 4-35
Parking brake lever ............................ 4-37
Drive select lever ................................ 4-39
Fuel tank cap ...................................... 4-39
Fuel level check window..................... 4-41
Starter (choke) ................................... 4-41
1234
Seats .................................................. 4-43
Seat belts ........................................... 4-45
Glove compartment............................ 4-49
Cargo bed .......................................... 4-51
Front and rear shock absorber
adjustment ....................................... 4-57
Trailer hitch bracket ........................... 4-61
Auxiliary DC jack ................................ 4-63
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Coolant............................................... 5-17
Final gear oil ...................................... 5-21
Differential gear oil ............................. 5-21
Accelerator pedal ............................... 5-23
Seat belts ........................................... 5-23
Steering.............................................. 5-25
Fittings and fasteners......................... 5-25
Lights ................................................. 5-25
Switches............................................. 5-27
Tires ................................................... 5-29
How to measure tire pressure ............ 5-33
5
U5UG61.book Page 1 Monday, September 6, 2004 9:00 AM

Page 15 of 408

YAMAHA RHINO 660 2005 Owners Manual Tire wear limit......................................5-35
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .......

Tire wear limit......................................5-35
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine .........................6-9
Jump-starting ........................................6-9
Warming up.........................................6-13
Drive select lever operation and
reverse driving ..................................6-15
Engine break-in ...................................6-21
Parking ................................................6-25
Parking on a slope ..............................6-25
Accessories and loading .....................6-29
DRIVING YOUR VEHICLE .......................7-1
Getting to know your vehicle .................7-1
Learning to operate your vehicle...........7-9
Turning your vehicle............................7-13
Braking ................................................7-15
Going uphill .........................................7-17
Going downhill ....................................7-21
Crossing through shallow water ..........7-27
Riding over rough terrain ....................7-33
Riding in brush or wooded areas ........7-35
Encountering obstacles on the trail .....7-37
67
PERIODIC MAINTENANCE AND
ADJUSTMENT ......................................... 8-1
Owner’s manual and tool kit ................. 8-3
periodic maintenance/lubrication .......... 8-7
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-23
Final gear oil ....................................... 8-35
Differential gear oil.............................. 8-41
Coolant ............................................... 8-47
Axle boots ........................................... 8-51
Spark plug inspection ......................... 8-53
Cleaning the air filter elements ........... 8-61
V-belt cooling duct check hose ........... 8-73
V-belt case drain plug ......................... 8-75
Carburetor adjustment ........................ 8-77
Idle speed adjustment ........................ 8-79
Valve clearance adjustment ............... 8-81
Front brake pad check ........................ 8-83
Rear brake pad check ........................ 8-85
Checking the brake fluid level............. 8-85
Brake fluid replacement ...................... 8-89
Checking the brake pedal ................... 8-91
Parking brake lever free play
adjustment ........................................ 8-93
Brake light switch adjustment ............. 8-97
Cable inspection and lubrication......... 8-99
8
U5UG61.book Page 2 Monday, September 6, 2004 9:00 AM

Page 16 of 408

YAMAHA RHINO 660 2005 Owners Manual Brake pedal and accelerator pedal
lubrication ....................................... 8-101
Rear knuckle upper and lower pivot
lubrication ....................................... 8-101
Steering shaft

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