2005 YAMAHA RHINO 660 engine

4-11
CAUTION:_

The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.


After restarting, make sure that the light is
out. Continuous use while the light is on
may cause damage to the engine.
_
U5UG61.book Page 11 Monday, September 6, 2004 9:00 AM

4-19 1. Light switch “OFF/ /”
1. Contacteur d’éclairage “OFF/ /”
1. Interruptor de luces “OFF/ /”
L
H
L
H
L
H
EVU00230
Switches
EVU00240
Light switch “OFF/ /”
Set the switch to “” to turn on the low beam and
the taillights.
Set the switch to “” to turn on the high beam
and the taillights.
Set the switch to “OFF” to turn off all the lights.CAUTION:_ Do not use the headlights with the engine
turned off for an extended period of time. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it. _
L
H
LH
U5UG61.book Page 19 Monday, September 6, 2004 9:00 AM

4-29
NOTE:_

When the switch is set to “LOCK”, the differ-
ential gear lock indicator light will flash until
the differential gear is locked.


When the indicator light is flashing, turning
the steering wheel back and forth will help the
differential gear lock to engage.


Riding before the differential gear lock is
properly engaged (e.g., when the indicator
light is flashing) will cause the engine speed
to be limited until engagement is complete.
_
U5UG61.book Page 29 Monday, September 6, 2004 9:00 AM

4-33 1. Accelerator pedal
1. Pédale d’accélérateur
1. Pedal del acelerador
EVU01290
Accelerator pedal
Press the accelerator pedal down to increase en-
gine speed. Spring pressure returns the pedal to
the rest position when released. Always check that
the accelerator pedal returns normally before start-
ing the engine.
Before starting the engine, check the accelerator
pedal to be sure it is operating smoothly. Make
sure the accelerator pedal fully returns to the idle
position as soon as it is released.
WARNING
Malfunction of the accelerator pedal could
make it difficult to speed up or slow down
when you need to. This could cause an acci-
dent. Check the operation of the accelerator
pedal before you start the engine. If the accel-
erator pedal does not work smoothly, check
for the cause. Correct the problem before oper-
ating the vehicle or consult a Yamaha dealer.
U5UG61.book Page 33 Monday, September 6, 2004 9:00 AM

4-41 1. Fuel level check window
1. Hublot de contrôle du niveau de carburant
1. Mirilla de control del nivel de gasolina
A. Starter (choke) “”1. Fully open
2. Half open 3. Closed
A. Starter (enrichisseur) “”1. Ouverture maximale
2. Ouverture moyenne 3. Fermé
A. Estárter (estrangulador) “”1. Completamente abierto
2. Medio abierto 3. Cerrado
EVU00310
Fuel level check window
The amount of fuel in the fuel tank can be checked
through the fuel level check window. If the fuel lev-
el is low, refuel as soon as possible.
EVU00320
Starter (choke) “”
Starting a cold engine requires a richer air-fuel
mixture. A separate starter circuit supplies this
mixture.
Move in direction
a to turn on the starter (choke).
Move in direction
b to turn off the starter (choke).
Refer to “Starting a cold engine” for proper opera-
tion. (See pages 6-3–6-7.)
U5UG61.book Page 41 Monday, September 6, 2004 9:00 AM

4-63 1. Auxiliary DC jack cap
1. Capuchon de la prise pour accessoires
1. Tapa de la toma de corriente continua
1. Auxiliary DC jack
1. Prise pour accessoires
1. Toma de corriente continua
EVU00380
Auxiliary DC jack
The auxiliary DC jack is located at the right side of
the front panel.
The auxiliary DC jack can be used for suitable
work lights, radios, etc.
The auxiliary DC jack should only be used when
the engine is running.
1. Set the light switch to “OFF”.
2. Start the engine. (See pages 6-3–6-7.)
3. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
4. When the auxiliary DC jack is not being used,
cover it with the cap. Maximum rated capacity for the auxiliary DC
jack:
DC 12 V, 120 W (10 A)
U5UG61.book Page 63 Monday, September 6, 2004 9:00 AM

4-65
CAUTION:_

Do not use accessories requiring more
than the above maximum capacity. This
may overload the circuit and cause the
fuse to blow.


If accessories are used without the engine
running or with the headlights turned on,
the battery will lose its charge and engine
starting may become difficult.


Do not use an automotive cigarette lighter
or other accessories with a plug that gets
hot because the jack can be damaged.
_
U5UG61.book Page 65 Monday, September 6, 2004 9:00 AM

5-1
EVU01340
1-PRE-OPERATION CHECKS
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9,
8-83–8-91
Parking brakeCheck for proper operation, condition and free play. 8-93–8-95
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-13
Engine oilCheck oil level.
Fill with oil if necessary.5-15, 8-23–8-33
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.5-17–5-19,
8-47–8-49
Final gear oil/
Differential gear oilCheck for leakage. 5-21, 8-35–8-45
Accelerator pedalCheck for proper accelerator pedal operation. 5-23
Seat beltsCheck for proper operation and belt wear. 5-23
SteeringCheck for proper operation. 5-25
Fittings and fastenersCheck all fittings and fasteners. 5-25
Lights and switchesCheck for proper operation.5-25–5-27,
8-119–8-129
Wheels and tiresCheck tire pressure, wear and damage.5-29–5-35,
8-103–8-105
Axle bootsCheck for damage. 8-51
U5UG61.book Page 1 Monday, September 6, 2004 9:00 AM