2005 YAMAHA PW80 Owners Manual

3RV 8E 4 04.4.13 10:53 9

3RV 8E 4 04.4.13 10:53 10

3RV 8E 4 04.4.13 10:53 11

3RVJ (CDN, AUS, NZ)
4BCF (EUROPE, ZA)
Regular unleaded gasoline only (CDN, EUROPE and ZA)
Unleaded gasoline only (AUS and NZ)
3RV 8E 4 04.4.13 10:53 12

3RV 8E 4 04.4.13 10:54 13

3RV 8E 4 04.4.13 10:54 14

3RV 8E 4 04.4.13 10:54 15

Part to be tightened Thread size Q'ty Nm m•kg ft•lb
Spark plug M14 ×1.25 1 25 2.5 18
Cylinder head (nut) M 7 ×1.0 4 10 1.0 7.2
(stud) M 7 ×1.0 4 8 0.8 5.8
Oil pump cover (upper) M 6 ×1.0 1 7 0.7 5.1
(lower) M 6 ×1.0 1 7 0.7 5.1
Oil pump M 5 ×0.8 2 4 0.4 2.9
Carburetor joint M 6 ×1.0 4 6 0.6 4.3
Read valve M 3 ×0.5 3 1 0.1 0.7
Exhaust pipe (front) M 8 ×1.25 2 18 1.8 13
Silencer protector M 5 ×0.8 2 4 0.4 2.9
Crankcase M 6 ×1.0 10 7 0.7 5.1
Oil drain bolt M12 ×1.5 1 20 2.0 14
Blind plug M10 ×1.25 1 23 2.3 17
Crankcase cover (left) M 6 ×1.0 4 7 0.7 5.1
Crankcase cover (right) M 6 ×1.0 7 7 0.7 5.1
Kick starter M 6 ×1.0 1 15 1.5 11
Primary drive gear M12 ×1.0 1 50 5.0 36
Clutch boss M16 ×1.0 1 50 5.0 36
Bearing plate cover M 6 ×1.0 2 8 0.8 5.8
Shift guide M 6 ×1.0 2 8 0.8 5.8
Torsion spring (shift shaft) stopper bolt M 8 ×1.25 1 20 2.0 14
Stopper lever M 6 ×1.0 1 10 1.0 7.2
Shift pedal M 6 ×1.0 1 7 0.7 5.1
Rotor M12 ×1.25 1 60 6.0 43
Stator M 5 ×0.8 2 5 0.5 3.6
Tightening Torque
3RV 8E 4 04.4.13 10:54 16