2005 TOYOTA AVENSIS Heater switch

05±374
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
DTCP0133OXYGEN SENSOR CIRCUIT SLOW RESPONSE (BANK 1 SENSOR 1)
DTCP0153OXYGEN SENSOR CIRCUIT SLOW RESPONSE (BANK 2 SENSOR 1)
CIRCUIT DESCRIPTION
Refer to DTC P0130 on page 05±363.
DTC No.DTC Detection ConditionTrouble Area
P0133
P0153
Response time for output voltage of heated oxygen sensor
(sensor 1) to change from rich to lean, or from lean to rich, is
1.0 sec. or more during idling after engine is warmed up
(2 trip detection logic)

Open or short in heated oxygen sensor (bank 1, 2 sensor 1)
circuit

Heated oxygen sensor (bank 1, 2 sensor 1)

Heated oxygen sensor heater (bank 1, 2 sensor 1)

EFI relay

Air induction system

Fuel pressure

Injector

ECM
HINT:

Bank 1 refers to the No. 1 and No. 4 cylinders.

Bank 2 refers to the No. 2 and No. 3 cylinders.

Sensor 1 refers to the sensor closest to the engine assembly.
WIRING DIAGRAM
Refer to DTC P0130 on page 05±363.
INSPECTION PROCEDURE
HINT:
Hand±held tester only:
Narrowing down the trouble area is possible by performing the ºA/F CONTROLº ACTIVE TEST (heated oxy-
gen sensor or other trouble areas can be distinguished).
(a) Perform ACTIVE TEST using the hand±held tester (A/F CONTROL).
HINT:
ºA/F CONTROLº is an ACTIVE TEST which changes the injection volume\
±12.5 % or +25 %.
(1) Connect the hand±held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine by running the engine at 2,500 rpm for approximately 9\
0 sec.
(4) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROLº\
.
(5) Perform ºA/F CONTROLº with the engine in an idle condition (press\
the right or left button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 %
rich output: More than 0.55 V
±12.5 %
lean output: Less than 0.4 V
NOTICE:
There is a few seconds delay in the sensor 1 (front sensor) output. And there is about 20 seconds
delay in the sensor 2 (rear sensor).
05CKA±01

+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Case1
Case 2
Case 3
Case 4
Output voltage of heated oxygen
sensor (sensor1: front sensor)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2: rear sensor)Main suspect
trouble area
OK
+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
Sensor1: front sensor
(sensor1, heater, sensor1
circuit)+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air−fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
Almost no reaction


Sensor 2: rear sensor
(sensor 2, heater, sensor 2
circuit)
Almost no reaction Almost no reactionAlmost no reaction
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
05−87
AVENSIS Supplement (RM1045E)
INSPECTION PROCEDURE
HINT:
Hand−held tester only:
It is possible the malfunctioning area can be found using the ACTIVE TEST A/F CONTROL operation. The
A/F CONTROL operation can determine if the A/F sensor, heated oxygen sensor or other potential trouble
areas are malfunctioning or not.
(a) Perform the ACTIVE TEST A/F CONTROL operation.
HINT:
The A/F CONTROL operation lowers the injection volume12.5% or increases the injection volume 25%.
(1) Connect the hand−held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch to ON.
(3) Warm up the engine by running the engine at 2,500 rpm for approximately 3 minutes.
(4) Select the item: DIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROL.
(5) Perform the A/F CONTROL operation with the engine in an idle condition (press the right or left
button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 %
rich output: More than 0.5 V
−12.5 %
lean output: Less than 0.4 V
NOTICE:
There is a delay of few seconds in the sensor1(front sensor) output, and there is about 20 seconds
delay at maximum in the sensor 2 (rear sensor).

05−40
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
DTC No.
(See Page) Memory
*
1
CHK ENG
Trouble Area
Detection Item
P2 138
(05 −224)Throttle Pedal Position Sensor/
Switch ”D”/”E” Voltage Correla-
tionSVPA and VPA2 circuits are short −circuit
S Accelerator pedal position sensor
S ECM
ff
P2 195 *3
(05 −82)
Oxygen Sensor Signal Stuck
Lean (Bank 1Sensor 1)*7
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 1Sensor 1)*7
SHeated oxygen sensor heater (Bank 1Sensor 1)*7
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 196 *3
(05 −82)
Oxygen Sensor Signal Stuck
Rich (Bank 1Sensor 1)*7
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 1Sensor 1)*7
SHeated oxygen sensor heater (Bank 1Sensor 1)*7
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 197 *3
(05 −82)
Oxygen Sensor Signal Stuck
Lean (Bank 2 Sensor 1)*8
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 2 Sensor 1)*8
SHeated oxygen sensor heater (Bank 2 Sensor 1)*8
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P2 198 *3
(05 −82)
Oxygen Sensor Signal Stuck
Rich (Bank 2 Sensor 1)*8
SOpen or short in heated oxygen sensor circuit
S Heated oxygen sensor (Bank 2 Sensor 1)*8
SHeated oxygen sensor heater (Bank 2 Sensor 1)*8
SEFI relay
S Air induction system
S Fuel pressure
S Injector
S ECMff
P27 16*4
(05 −622)
Pressure Control Solenoid ”D”
ElectricalSElectronic controlled automatic transmission (ECT)ff
B2799
(*6)Engine Immobilizer System Mal-
functionSImmobilizer system
f
*1:
CHK ENG (Check engine warning light) dese not illuminate,f CHK ENG (Check engine warning
light) illuminates.
*
2: CHK ENG (Check engine warning light) illuminates or blinks.
*
3: For Euro −OBD vehicles only.
*
4: For A/T only.
*
5: See page 05 −1714 of Pub. No. RM 1018E AVENSIS.
*
6: See page 05 −1628 of Pub. No. RM 1018E AVENSIS.
*
7: Bank 1refers to the No. 1and No. 4 cylinders.
*
8: Bank 2 refers to the No. 2 and No. 3 cylinders.

−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
05 −1 3
AVENSIS Supplement (RM 1045E)
Symbols (Terminals No.)
STD Voltage
Condition
Terminal Description
Wiring Color
VCP2 (E9 −27) −EPA2 (E9 −29)B −Y
Power source of acceler-
ator pedal position sensor
(for VPA2)
Ignition switch ON4.5 to 5.5 V
VG (E 13− 30) −EVG (E 13− 29)L− Y −GMass air flow meterIdling, P or N position, A/C switch
OFF0.5 to 3.0 V
THA (E 13− 20) −E2 (E 13− 28)GR −BRIntake air temperature
sensorIdling, Intake air temperature 20 ˚C
(68 ˚F)0.5 to 3.4 V
THW (E 13−1 9)−E2 (E 13− 28)B −W −BREngine coolant tempera-
ture sensorIdling, Coolant temperature 80 ˚C
(176˚F)0.2 to 1.0 V
#1 (E 13−1 )− E0 1(E 13− 7)
#2 (E 13− 2) −E0 1(E 13− 7)
#3 (E 13− 3) −E0 1(E 13− 7)
#4 (E 13− 4) −E0 1(E 13− 7)G −W −W −B
W −R −W −B
R −W −W −B
W −L − W −B
InjectorIgnition switch ON9to 14V
#1 (E 13−1 )− E0 1(E 13− 7)
#2 (E 13− 2) −E0 1(E 13− 7)
#3 (E 13− 3) −E0 1(E 13− 7)
#4 (E 13− 4) −E0 1(E 13− 7)G −W −W −B
W −R −W −B
R −W −W −B
W −L − W −B
InjectorIdlingPulse generation
(See page 05 −1 36)
IJF 1(E 13− 25) −E0 1(E 13− 7)R −B −W −BInjectorIdlingPulse generation
(See page 05 −1 36)
IGT 1(E 13− 8) −E1 (E 11−1 )
IGT2 (E 13− 9) −E1 (E 11−1 )
IGT3 (E 13−1 0)−E1 (E 11−1 )
IGT4 (E 13−11 )− E1 (E 11−1 )R−W −BR
P −BR
LG −B −BR
L − Y −BR
Ignition coil with igniter
(ignition signal)IdlingPulse generation
(See page 05 −1 67)
IGF 1(E 13− 24) −E1 (E 11−1 )W−R −BR
Ignition coil with igniter
(ignition confirmation sig-
nal)
Ignition switch ON4.5 to 5.5 V
IGF 1(E 13− 24) −E1 (E 11−1 )W−R −BR
Ignition coil with igniter
(ignition confirmation sig-
nal)
IdlingPulse generation
(See page 05 −1 67)
G2+ (E 11 −27) −NE −(E 11 − 24)W−RCamshaft position sensorIdlingPulse generation
(See page 05 −1 64)
NE+ (E 11 −25) −NE −(E 11 − 24)G−RCrankshaft position sen-
sorIdlingPulse generation
(See page 05 −1 60)
FPR (E 12− 7) −E0 1(E 13− 7)LG −BRFuel pump relayIgnition switch ON0−3.0 V
FC (E9 −10)−E1 (E 11−1 )G−Y −BRFuel pump controlIgnition switch ON9to 14V
M+ (E 11 −3)−ME0 1(E 11 − 4)
M − (E 11 − 2)−ME0 1(E 11 − 4)B−W −B
W −W −BThrottle motorIdlingPulse generation
OX 1A(E 12− 22) −E2 (E 13− 28)B −BRHeated oxygen sensorMaintain engine speed at 2,500 rpm
for 2 minutes after warming upPulse generation
(See page 05 −82)
OX 1B(E 12− 21)
− O1B − (E 11 − 26)B−WHeated oxygen sensorMaintain engine speed at 2,500 rpm
for 2 minutes after warming upPulse generation
(See page 05 −82)
OX2A (E 12− 23) −E2 (E 13− 28)R −BRHeated oxygen sensorMaintain engine speed at 2,500 rpm
for 2 minutes after warming upPulse generation
(See page 05 −82)
OX2B (E 12− 29)
− O2B −(E 11 − 31)R −GHeated oxygen sensorMaintain engine speed at 2,500 rpm
for 2 minutes after warming upPulse generation
(See page 05 −82)
HT 1A(E 12− 5) −E03 (E 11 −7)
HT 1B(E 12− 25) −E03 (E 11 −7)
HT2A (E 12− 4) −E03 (E 11 −7)
HT2B (E 12− 33) −E03 (E 11 −7)Y−W −B
P −W −B
L −W −B
L − B
−W −B
Heated oxygen sensor
heaterIdlingBelow 3.0 V
HT 1A(E 12− 5) −E03 (E 11 −7)
HT 1B(E 12− 25) −E03 (E 11 −7)
HT2A (E 12− 4) −E03 (E 11 −7)
HT2B (E 12− 33) −E03 (E 11 −7)Y−W −B
P −W −B
L −W −B
L − B
−W −B
Heated oxygen sensor
heaterIgnition switch ON9to 14V
KNK 1(E 12−1 )− EKNK (E 12− 2)B −WKnock sensorMaintain engine speed at 4,000 rpm
after warming upPulse generation
(See page 05 −1 56)

A62378
+B HT
E 1
1
2
3
4
OX
Heated Oxygen Sensor
Component Side:
Front View
B2S2
H
10
B 1S2
H8
05
−11 2
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
S A low heated oxygen sensor (sensor 1) voltage (0.4 V or less) could be caused by a lean air −fuel mix-
ture. Check for conditions that would cause the engine to run lean.
1 CHECK OTHER DTC OUTPUT(IN ADDITION TO DTC P0 136 AND/OR P0 156)
(a) Connect the hand −held tester to the DLC3.
(b) Turn the ignition switch to ON and turn the hand −held tester ON.
(c) Select the item: DIAGNOSIS / OBD/MOBD / DTC INFO / CURRENT CODES.
(d) Read the DTCs using the hand −held tester.
Result:
Display (DTC output)Proceed to
P0 136 and/or P0 156A
P0 136 or P0 156 and other DTCsB
HINT:
If any other codes besides P0 136 and/or P0 156 are output, perform troubleshooting for those DTCs first.
B GO TO RELEVANT DTC CHART (See page 05 −31)
A
2 READ VALUE OF HAND −HELD TESTER(OUTPUT VOLTAGE OF HEATED OXYGEN
SENSOR)
(a) Connect the hand −held tester to the DLC3.
(b) Start the engine and turn the hand −held tester ON.
(c) Select the item: DIAGNOSIS / OBD/MOBD / DTC INFO / CURRENT CODES.
(d) After warming up the engine, run the engine at 2,500 rpm for 3 minutes.
(e) Read the output voltage of the heated oxygen sensor when the engine speed is suddenly increased.
HINT:
Quickly accelerate the engine to 4,000 rpm 3 times by using the accelerator pedal. The output voltage of heated oxygen sensor (sensor 2): Alternates from 0.4 V or less to 0.5 V
or more.
OK Go to step 6
NG
3 INSPECT HEATED OXYGEN SENSOR(HEATER RESISTANCE)
(a) Disconnect the H8 or H 10 heated oxygen sensor connec-
tor.
(b) Measure the resistance between the terminals of the heated oxygen sensor connector.
Standard (Bank 1, 2 Sensor 2):
Tester ConnectionResistance
1 (HT) −2 (+B)11 to16
at 20 _C (68 _F)
1 (HT) −4(E 1)10k
or higher
(c) Reconnect the heated oxygen sensor connector.
NG REPLACE HEATED OXYGEN SENSOR
OK

A72920
Reference (Bank1 Sensor 2 System Drawing)
Heated Oxygen Sensor
EFI Relay
Heater
SensorOX1B
HT
1B
Duty
Control
ECM
From
Battery EFI Fuse
O1B −
EFI No. 2
Fuse
MREL
OX HT
E 1
+B
05
−11 4
−
DIAGNOSTICS SFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM 1045E)
NG REPAIR OR REPLACE HARNESS OR
CONNECTOR
OK
REPLACE HEATED OXYGEN SENSOR
6 PERFORM CONFIRMATION DRIVING PATTERN
HINT:
Clear all DTCs prior to performing the confirmation driving pattern. GO
7 READ OUTPUT DTC(SEE IF DTC P0 136 AND/OR P0 156 ARE OUTPUT AGAIN)
(a) Connect the hand −held tester to the DLC3.
(b) Turn the ignition switch to ON and turn the hand −held tester ON.
(c) Select the item: DIAGNOSIS / OBD/MOBD / DTC INFO / CURRENT CODES.
(d) Read the DTCs using the hand −held tester.
Result:
Display (DTC output)Proceed to
No outputA
P0 136 and/or P0 156B
B REPLACE HEATED OXYGEN SENSOR
A
CHECK FOR INTERMITTENT PROBLEMS (See Page 05 −7)

+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Case1
Case 2
Case 3
Case 4
Output voltage of heated oxygen
sensor (sensor1: front sensor)
Injection volume
Output voltage
Output voltage of heated oxygen
sensor (sensor 2: rear sensor)Main suspect
trouble area
OK
+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
Sensor1: front sensor
(sensor1, heater, sensor1
circuit)+25 %
−12.5 %
More than 0.5 V
Less than 0.4V
Injection volume
Output voltage
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NG
+25 %
−12.5 %
Injection volume
Output voltage
NGExtremely rich or lean actual
air−fuel ratio
(Injector, fuel pressure, gas
leakage in exhaust system,
etc.) OK
OK
OK
Almost no reaction


Sensor 2: rear sensor
(sensor 2, heater, sensor 2
circuit)
Almost no reaction Almost no reactionAlmost no reaction
05−102
− DIAGNOSTICSSFI SYSTEM (2AZ−FSE)
AVENSIS Supplement (RM1045E)
INSPECTION PROCEDURE
HINT:
Hand−held tester only:
It is possible the malfunctioning area can be found using the ACTIVE TEST A/F CONTROL operation. The
A/F CONTROL operation can determine if the A/F sensor, heated oxygen sensor or other potential trouble
areas are malfunctioning or not.
(a) Perform the ACTIVE TEST A/F CONTROL operation.
HINT:
The A/F CONTROL operation lowers the injection volume12.5% or increases the injection volume 25%.
(1) Connect the hand−held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch to ON.
(3) Warm up the engine by running the engine at 2,500 rpm for approximately 3 minutes.
(4) Select the item: DIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROL.
(5) Perform the A/F CONTROL operation with the engine in an idle condition (press the right or left
button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 %
rich output: More than 0.5 V
−12.5 %
lean output: Less than 0.4 V
NOTICE:
There is a delay of few seconds in the sensor1(front sensor) output, and there is about 20 seconds
delay at maximum in the sensor 2 (rear sensor).

A81086
E1 (−)
E12
HAF2 (+)
ECM Connector
−
DIAGNOSTICS ECD SYSTEM (1CD−FTV)(From September, 2003)
05 −309
AVENSIS Supplement (RM1045E)
3 INSPECT ECM(A/F SENSOR HEATER VOLTAGE)
(a) Turn the ignition switch to ON.
(b) Measure the voltage between the applicable terminals of
the E12 ECM connector.
Standard:
Tester ConnectionSpecified Condition
HAF2 (E12 −5) − E1 (E12 −7)9to14V
OK REPLACE ECM (See page 10− 29)
NG