2005 TOYOTA AVENSIS transmission

A93086N·m (kgf·cm, ft·lbf)
: Specified torque
19 (194, 14)
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
Battery Carrier
5.0 (51, 44 in.
lbf)
29 (296, 21)
x4
52 (530, 38)
21 (214, 16)
5.0 (51, 44 in.
lbf)
13 (133, 10)x4
Battery Tray
Battery
Battery Clamp
12 (122, 8.9)
Radiator Relay
Block
Clip
Transmission Control Cable
7.0 (71, 62 in.
lbf)
Compressor and
Magnetic Clutch
Generator Assy
9.8 (100, 7.2)
Radiator Assy
Radiator Hose Inlet
Cooler Refrigerant Suction Hose No. 1
(LHD Steering Position Type)
Union to Connector Tube Hose
Charcoal Canister Assy
x2Radiator Hose Outlet
Cooler Refrigerant Suction Hose No. 1
(RHD Steering Position Type)
3.5 (36, 31 in.
lbf)
5.0 (51, 44 in.
lbf)
x3
14−12
− ENGINE MECHANICALPARTIAL ENGINE ASSY (2AZ−FSE)
AVENSIS Supplement (RM1045E)

4018A−01
D31327
D31328
D31328
D31327
40 −26
−
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION OIL COOLER (U151E)
AVENSIS Supplement (RM1045E)
TRANSMISSION OIL COOLER (U 151E)
REPLACEMENT
1. DRAIN AUTOMATIC TRANSAXLE FLUID (SEE PUB. NO. RM 1018E, PAGE 40 −2)
2. DRAIN COOLANT (SEE PAGE 16− 7)
3. REMOVE TRANSMISSION OIL COOLER
(a) Loosen the clips and disconnect the 4 hoses from the transmission oil cooler.
(b) Remove the 3 bolts and the oil cooler from the bracket.
4. INSTALL TRANSMISSION OIL COOLER
(a) Install the oil cooler to the bracket with the 3 bolts. Torque: 12N
m( 122 kgf
cm, 9 ft
lbf)
(b) Connect the 4 hoses with the clips to the transmission.

−
AUTOMATIC TRANSMISSION / TRANS TRANSMISSION OIL COOLER (U151E)
40−27
AVENSIS Supplement (RM1045E)
5. ADD COOLANT (SEE PAGE 16− 7)
6. ADD AUTOMATIC TRANSAXLE FLUID (SEE PUB. NO. RM 1018E, PAGE 40 −2)
7. INSPECT AUTOMATIC TRANSAXLE FLUID (SEE PUB. NO. RM 1018E, PAGE 40 −2)

40189−01
D25831
SST
D25832
SST
D25833
SST
40 −24
−
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U151E)
AVENSIS Supplement (RM1045E)
FRONT DIFFERENTIAL OIL SEAL (U 151E)
REPLACEMENT
1. REMOVE FRONT WHEELS
2. REMOVE ENGINE UNDER COVER RH
3. REMOVE ENGINE UNDER COVER LH
4. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug and gasket, and drain ATF.
(b) Install a new gasket and the drain plug. Torque: 47 N
m (480 kgf
cm, 35 ft
lbf)
5. REMOVE FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30 −4)
6. REMOVE FRONT DRIVE SHAFT ASSY LH (SEE PAGE 30 −4)
7. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Using SST, pull out the oil seal. SST 09308 −00010
8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09308 −00010
9. INSTALL TRANSAXLE HOUSING OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal. SST 09316 −60011 (09316 −00011)
Oil seal drive in depth:
0 á 0.5 mm (0 á0.020 in.)
(b) Coat the lip of the oil seal with MP grease.

D25834
SST
−
AUTOMATIC TRANSMISSION / TRANS FRONT DIFFERENTIAL OIL SEAL (U151E)
40−25
AVENSIS Supplement (RM1045E)
10. INSTALL DIFFERENTIAL SIDE BEARING RETAINER
OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal. SST 09649 −17010, 09950 −70010 (09951 −07150)
Oil seal drive in depth:
0 á 0.5 mm (0 á 0.020 in.)
(b) Coat the lip of the oil seal with MP grease.
11 . INSTALL FRONT DRIVE SHAFT ASSY LH (SEE PAGE 30 −4)
1 2. INSTALL FRONT DRIVE SHAFT ASSY RH (SEE PAGE 30 −4)
1 3. INSTALL FRONT WHEELS
Torque: 103 N
m( 1,050 kgf
cm, 76 ft
lbf)
1 4. ADD AUTOMATIC TRANSAXLE FLUID (SEE PUB. NO. RM 1018E, PAGE40 −2)
1 5. INSPECT AUTOMATIC TRANSAXLE FLUID (SEE PUB. NO. RM 1018E, PAGE40 −2)
1 6. CHECK ABS SPEED SENSOR SIGNAL
(a) ABS WITH EBD & BA &TRAC & VSC SYSTEM (SEE PUB, NO. RM1018E, PAGE 5 −756)

40188−01
C91925
D30865
AT0103
C91927
− AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
40−19
AVENSIS Supplement (RM1045E)
TRANSMISSION VALVE BODY ASSY (U151E)
REPLACEMENT
1. REMOVE ENGINE UNDER COVER LH
2. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug and gasket, and drain ATF.
(b) Install a new gasket and the drain plug.
Torque: 47 N
m (479 kgf
cm, 35 ft
lbf)
3. REMOVE AUTOMATIC TRANSAXLE OIL PAN
SUB−ASSY
(a) Remove the 18 bolts, oil pan and gasket.
NOTICE:
Some fluid will remain in the oil pan. Remove all of the oil
pan bolts, and carefully remove the oil pan assembly.
(b) Remove the 2 magnets from the oil pan.
(c) Examine the particles in the oil pan.
(1) Collect any steel chips with the removed magnets.
Look at the chips and particles in the pan and on the
magnets carefully to see the type of wear which
might be found in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non−magnetic): bearing wear
4. DISCONNECT TRANSMISSION WIRE
(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF
temperature sensor.

C91931
C91932
C91933
F46566
40−20
− AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
AVENSIS Supplement (RM1045E)
5. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
NOTICE:
Be careful that some fluid will come out of the oil strainer.
(b) Remove the O−ring from the oil strainer.
6. REMOVE TRANSMISSION VALVE BODY ASSY
(a) Support the valve body assy and remove the 17 bolts and
the valve body assy.
NOTICE:
Be careful not to drop the check ball body, spring and accu-
mulator piston.
(b) Remove the check ball body and spring.

D30644
F46566
D30644
AB
B
C
D
− AUTOMATIC TRANSMISSION / TRANSTRANSMISSION VALVE BODY ASSY (U151E)
40−21
AVENSIS Supplement (RM1045E)
(c) Remove the 5 bolts, 3 lock plates and 7 shift solenoid
valves.
7. INSTALL TRANSMISSION VALVE BODY ASSY
(a) Install the spring and check ball body.
(b) Install the 7 shift solenoid valves and 3 lock plates with
the 5 bolts.
Torque:
Bolts A, B:11N·m (110 kgf·cm, 8 ft.
lbf)
Bolts C, D: 6.6 N·m (67 kgf·cm, 58 in. lbf)
Bolt length:
Bolt A:16 mm (0.63 in.)
Bolt B: 57 mm (2.24 in.)
Bolt C: 20 mm (0.79 in.)
Bolt D:12 mm (0.47 in.)