2005 SUZUKI MARUTI torque

Downloaded from www.Manualslib.com manuals search engine 9183K
INSPECTION AND MAINTENANCE
9-2
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MARUTI SUZUKI recommends that
maintenance on your MARUTI SUZUKI
vehicle should be performed by
MARUTI SUZUKI authorised Dealer/
Service Station.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP) only.Periodic Maintenance Sched-
ule
“A” : Adjust
“C” : Clean
“R” : Replace or Change
“I” : Inspect, correct or replace if
necessary
“L” : Lubricate
“T” : Tighten to Specified Torque
“O” : Rotate
NOTE:
This table includes services as scheduled
up to 80,000 km mileage. Beyond 80,000
km, carry out the same services at the
same intervals respectively.

Downloaded from www.Manualslib.com manuals search engine 9783K
INSPECTION AND MAINTENANCE
9-8
83K-07-011
EXAMPLE For Petrol
For Diesel
EXAMPLETightening torque for drain plug (1):
Petrol Engine
35 Nm (3.5 kg-m, 25.5 lb-ft)
Diesel Engine
20 Nm (2.0 kg-m, 14.5 lb-ft)
NOTE:
Washer (2) should be replaced every time
when opened.
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New and used oil can be hazardous.
Children and pets may be harmed by
swallowing new or used oil. Keep new,
used oil and used oil filters away from
children and pets.
Continuous contact with used engine
oil may cause (skin) cancer.
Brief contact with used oil may irritate
skin.
To minimize your exposure to used
oil, wear a long-sleeve shirt and
moisture-proof gloves (such as dish-
washing gloves) when changing oil. If
oil contacts your skin, wash thor-
oughly with soap and water.
Launder any clothing or rags if wet
with oil.
Recycle or properly dispose of used
oil and filters.
4) Reinstall the drain plug and gasket.
Tighten the plug with a wrench to the
specified torque.Replace the Oil Filter1) Using an oil filter wrench, turn the oil fil-
ter counterclockwise and remove it.
2) Using a clean rag, wipe off the mount-
ing surface on the engine where the new
filter will be seated.3) Smear a little engine oil around the rub-
ber gasket of the new oil filter.
4) Screw on the new filter by hand until the
filter gasket contacts the mounting sur-
face.
(For Petrol Engine Model)
83K-07-012
83K-07-013
(1) Loosen
(2) Tighten
Tightening (viewed from filter top)
83K-07-014
(1) Oil filter
(2) 3/4 turn

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INSPECTION AND MAINTENANCE
9-9(For Diesel Engine Model)
83K-07-015
CAUTION
To tighten the oil filter properly, it is
Important to accurately identify the
position at which the filter gasket first
contacts the mounting surface.
CAUTION
To prevent oil leakage, make sure that
the oil filter is tight, but do not over-
tighten it.
(1) Loosen
(2) Tighten
NOTE:
Replace ring along with the new filter never
use the old ring in the new filter.5) Tighten the filter specified turn from the
point of contact with the mounting sur-
face (or to the specified torque) using an
oil filter wrench.Tightening torque for oil filter
Petrol Engine
3/4 turn or
14 Nm (1.4 kg-m, 10.5 lb-ft)
Diesel Engine
3/4 turn or
25 Nm (2.5 kg-m, 18.1 lb-ft)
Refill with Oil and Check for Leaks1) Pour oil through the filler hole and install
the filler cap.
For the approximate capacity of the oil,
refer to the “CAPACITIES” item in the
“SPECIFICATIONS” section.
2) Start the engine and look carefully for
leaks at the oil filter and drain plug. Run
the engine at various speeds for at least
5 minutes.
3) Stop the engine and wait about 5 min-
utes. Check the oil level again and add
oil if necessary. Check for leaks again.
CAUTION
When replacing the oil filter, it is
recommended that you use a
MARUTI genuine replacement filter.
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CAUTION
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V Oil leaks from around the oil filter or
drain plug indicate incorrect installa-
tion or gasket damage. If you find
any leaks or are not sure that the
filter has been properly tightened,
have the vehicle inspected by your
MARUTI SUZUKI dealer.Engine Coolant(For Petrol Engine Model)
83K-07-016
EXAMPLE
EXAMPLE
83K-07-017

Downloaded from www.Manualslib.com manuals search engine 10183K
INSPECTION AND MAINTENANCE
9-12
83K-07-022
For nickel spark plugs (traditional type):
You should inspect spark plugs periodically
for carbon deposits. When carbon accu-
mulates on a spark plug, a strong spark
may not be produced. Remove carbon
deposits with a wire or pin and adjust the
spark plug gap.
To access the spark plugs:
1) Unclamp the air cleaner cover.
2) Remove the engine top cover.
3) If necessary, disconnect the coupler (1)
while pushing the release lever.
4) Remove the ignitor bolts.
5) Pull the spark plug boots out.NOTE:
When installation, make sure the wires,
couplers, sealing rubber of top cover and
washers, are correctly returned in place.
83K-07-023
EXAMPLE
83K-07-024
NOTICE
CAUTION
When pulling the ignition coils out,
do not pull on the cable. Pulling on
the cable can damage it. When installing the spark plugs,
screw them in with your fingers to
avoid stripping the threads. Tighten
with a torque wrench to 18 Nm (1.83
kg-m, 13.3 lb-ft). Do not allow con-
taminants to enter the engine
through the spark plug holes when
the plugs are removed.
Never use spark plugs with the
wrong thread size.
83K-07-025
Spark plug gap “a”
1.0 mm +/- 0.05 mm
CAUTION
When replacing spark plugs, you
should use the brand and type speci-
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INSPECTION AND MAINTENANCE
9-13
CAUTION
fied for your vehicle. For the specified
spark plugs, refer to the “SPECIFI-
CATIONS” section at the end of this
book. It is recommended to trust this
job on your MARUTI SUZUKI dealer.
83K-07-026
NOTE:
If your engine is equipped with the high-
tension cord type ignition wiring and you
experience some firing problem of spark
plugs, such as, hard engine-starting, misfire
etc., the cause may be located not only on
spark plugs but also on deteriorated ignition
wirings (generally, used for more than 80000
km or five years). If spark plug replacement
does not solve the problem, have theEXAMPLEV VV V
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ignition wiring and other ignition system
inspected by your MARUTI SUZUKI dealer.Gear OilTransmission OilWhen adding gear oil, use gear oil with the
appropriate viscosity and grade.
We highly recommend you use:
API GL-4 SAE 75W-90.
83K-07-027
Gear Oil Level Check
(1) Oil filler and level plug
(for petrol engine model)
(2) Oil filler and level plug
(for diesel engine model)
To check the gear oil level, use the follow-
ing procedure:
1) Park the vehicle on a level surface withthe parking brake applied. Then, stop the
engine.
2) Remove the oil filler plug.
3) Feel the inside of the hole with your fin-
ger. If the oil level comes up to the bot-
tom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the oil filler plug hole (1) until
the oil level reaches the bottom of the
filler hole, then reinstall the plug.
Tightening torque (1):
21 Nm (2.1 kg-m, 15.5 lb-ft)
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After driving the vehicle, the trans-
mission oil temperature may be high
enough to burn your skin. Wait until
the oil filler plug is cool enough to
touch with your bare hands before
inspecting transmission oil.
CAUTION
When tightening the plug, apply the
following sealing compound or
equivalent to the plug threads to pre-
vent oil leakage.
Manual transmission sealant:
SUZUKI Bond No. “1217G”

Downloaded from www.Manualslib.com manuals search engine 12483K
EMERGENCY SERVICE
10-3
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
7) Install the new wheel and replace the
wheel nuts with their cone shaped end
facing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
83K-08-009
Tightening torque for wheel nut
85 Nm (8.5 kg-m, 61.5 lb-ft)
8) Lower the jack and fully tighten the nuts
in a crisscross fashion with a wrench as
shown in the illustration.
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Use Maruti genuine wheel nuts and
tighten them to the specified torque
as soon as possible after changing
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wheels. Incorrect wheel nuts or
improperly tightened wheel nuts may
come loose or fall off, which can
result in an accident. If you do not
have a torque wrench, have the wheel
nut torque checked by a MARUTI
SUZUKI authorized dealer.
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Jump Starting Instructions
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Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
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CAUTION
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter and
high pressure fuel pump (diesel). Use
jump leads to start a vehicle with a
weak or flat battery. If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by a MARUTI
SUZUKI authorized dealer.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, contact your
nearest MARUTI SUZUKI authorized
workshop.When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE