2005 SUZUKI MARUTI service

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You should take extreme care when
working on your vehicle to prevent
accidental injury. Here are a few pre-
cautions that you should be especially
careful to observe:
To prevent damage or unintended
activation of the air bag system be
sure the battery is disconnected and
the ignition switch has been in the
“LOCK” position for at least 90
seconds before performing any
electrical service work on your
vehicle. Do not touch air bag sys-
tem components and wires. The
wires are wrapped with yellow tape
or yellow tubing, and the couplers
are yellow for easy identification.
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83K-07-001
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INSPECTION AND MAINTENANCE
9-1
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Do not leave the engine running in
garages or other confined areas.
When the engine is running, keep
hands, clothing, tools, and other
objects away from the fan and drive
belt. Even though the fan may not
be moving, it can automatically turn
on without warning.
When it is necessary to do service
work with the engine running, make
sure that the parking brake is
applied fully and the transmission is
in Neutral.
Do not touch ignition wires or other
ignition system parts when starting
the engine or when the engine is
running, or you could receive an
electric shock.
Be careful not to touch a hot
engine, exhaust manifold and pipes,
muffler, radiator and water hoses.
Do not allow smoking, sparks, or
flames around petrol or the battery.
Flammable fumes are present.
Do not get under your vehicle if it
is supported only with the portable
jack provided in your vehicle.V VV V
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Be careful not to cause accidental
short circuits between the positive
and negative battery terminals.
Keep used oil, coolant, and other
fluids away from children and pets.
Dispose of used fluids properly;
never pour them on the ground, into
sewers, etc.V VV V
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83K-07-002
Maintenance ScheduleThe following table shows the times when
you should perform regular maintenance on
your vehicle. This table shows in kilometers
and months when you should perform
inspections, adjustments, lubrication and
other services.EXAMPLE

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INSPECTION AND MAINTENANCE
9-2
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MARUTI SUZUKI recommends that
maintenance on your MARUTI SUZUKI
vehicle should be performed by
MARUTI SUZUKI authorised Dealer/
Service Station.
CAUTION
Whenever it becomes necessary to
replace parts on your vehicle, it is
recommended that you use MARUTI
GENUINE PARTS (MGP) only.Periodic Maintenance Sched-
ule
“A” : Adjust
“C” : Clean
“R” : Replace or Change
“I” : Inspect, correct or replace if
necessary
“L” : Lubricate
“T” : Tighten to Specified Torque
“O” : Rotate
NOTE:
This table includes services as scheduled
up to 80,000 km mileage. Beyond 80,000
km, carry out the same services at the
same intervals respectively.

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INSPECTION AND MAINTENANCE
9-11
CAUTION
the instructions on the antifreeze
container.
When putting the cap on the reser-
voir tank, line up the arrow on the
cap and the arrow on the tank. Fail-
ure to follow this can result in cool-
ant leakage.
Engine coolant is harmful or fatal if
swallowed or inhaled. Do not drink
antifreeze or coolant solution. If swal-
lowed, do not induce vomiting. Imme-
diately contact a poison control center
or a physician. Avoid inhaling mist or
hot vapors; if inhaled, remove to fresh
air. If coolant gets in eyes, flush eyes
with water and seek medical attention.
Wash thoroughly after handling.
Solution can be poisonous to animals.
Keep out of the reach of children and
animals.
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Coolant ReplacementCoolant Replacement work requires tech-
nical skill. Do not replace the coolant by
yourself. Trust this job to Maruti Suzuki
authorised Dealer Workshop or Service
Station.
Air Cleaner(For Petrol Engine Model)
83K-07-01983K-07-020
(For Diesel Engine Model)
If the air cleaner is clogged with dust, there
will be greater intake resistance, resultingin decreased power output and increased
fuel consumption.
Unclamp the side clamps or loosen the
screws, and remove the element from the
air cleaner case. If it appears to be dirty,
replace it with a new one.
Spark Plugs
83K-07-021

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INSPECTION AND MAINTENANCE
9-21
83K-07-039
8. In case of any problem, please get in
touch with MARUTI SUZUKI authorised
dealer.Full Wheel Cover (if equipped)
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Batteries produce flammable hydro-
gen gas. Keep flames and sparks
away from the battery or an explosion
may occur. Never smoke when
working in the vicinity of the battery.
When checking or servicing the
battery, disconnect the negative
cable. Be careful not to cause a
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short circuit by allowing metal
objects to contact the battery posts
and the vehicle at the same time.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions in
the “EMERGENCY SERVICE” section
of this manual if it is necessary to
jump start your vehicle.V VV V
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Petrol
83K-07-040-41
EXAMPLE
The level of the battery solution must be
kept above the line between MAX and MIN.
If the level is found to be below the line,
add distilled water to bring level above line.
You should periodically check the battery,
battery terminals, and battery hold down
bracket for corrosion. Remove corrosion
using a stiff brush and ammonia mixed with
water, or baking soda mixed with water.
After removing corrosion, rinse with clean
water.If your vehicle is not going to be
driven for a month or longer, disconnect the
cable from the negative terminal of the
battery to help prevent discharge.
EXAMPLE
TYPE-1TYPE-2Insert a piece of cloth between the spokes
of the wheel cover and try to pull the cover
outward (as shown in figure). Take out the
detached wheel cover from the wheel rim. For
installation first match the slot at the wheel
cover with the air filling nozzle of the wheel.
Apply equal pressure at the circumference of
the wheel cover to fix it in the wheel rim.Battery
TYPE-1
83K-07-42
EXAMPLEDiesel
TYPE-2

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Tire Changing Tool..........................................................................................................10-1
Jacking Instructions......................................................................................................... 10-1
Changing Wheels.............................................................................................................. 10-2
Jump Starting Instructions.............................................................................................10-3
Towing................................................................................................................................ 10-4
If the Starter does not Operate....................................................................................10-4
If the Engine is Flooded.................................................................................................10-5
If the Engine Overheats..................................................................................................10-5
EMERGENCY SERVICE

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Tyre Changing ToolSpare tyre and tyre changing tool
The jack, wheel brace, jack handle (and
towing hook) are stowed just under the
spare tyre in the luggage compartment.To remove the spare tyre, turn its nut (1)
counterclockwise and remove it.the storage bracket and turn the shaft
clockwise until the jack is securely held in
place.
83K-08-00183K-08-002
83K-08-00383K-08-004
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The jack should be used only to
change wheels. It is important to read
the jacking instructions in this section
before attempting to use the jack.
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After using the tyre changing tools, be
sure to stow them securely or they
can cause injury if an accident occurs.
EMERGENCY SERVICE
10-1
To remove the jack, turn its shaft counter-
clockwise and pull the jack out of the stor-
age bracket. To stow the jack, place it in
Jacking Instructions1) Place the vehicle on level, hard ground.
83K-08-005
EXAMPLE

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EMERGENCY SERVICE
10-2
2) Set the parking brake firmly and shift
into “R” (Reverse).
3) Turn on the hazard warning flasher if
your vehicle is near traffic.
4) Get down all the passengers.
5) Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
6) Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack slips.
83K-08-00683K-08-007
CAUTION
Never jack up the vehicle with pas-
sengers inside the vehicle. 7) Position the jack vertically and raise the jack
by turning the jack handle clockwise until the
jack head recess fits the jacking point.
8) Continue to raise the jack slowly and
smoothly until the tyre clears the ground. Do
not raise the vehicle more than necessary.
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Use the jack only to change wheels
on level, hard ground.
Never jack up the vehicle on an
inclined surface.
Never raise the vehicle with the jack
in a location other than the specified
jacking point (shown in the illustration)
near the wheel to be changed.
Especially, do not raise the vehiclewith a jack at a part of the torsion
beam which is located under the
vehicle body, between rear wheels.
Make sure that the jack is raised at
least 51 mm (2 inches) before it
contacts the suspension arm boss.
Use of the jack when it is within 51
mm (2 inches) of being fully collapsed
may result in failure of the jack.
Never get under the vehicle when it
is supported by the jack.
Never run the engine when the
vehicle is supported by the jack and
never allow passengers to remain in
the vehicle.
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Changing WheelsTo change a wheel, use the following pro-
cedure:
1) Clear all passengers and luggage from
the vehicle.NOTE:
The jack and tools are located under the
spare wheel.2) Remove the jack, tools and spare wheel
from the vehicle.
3) Loosen, but do not remove the wheel
nuts.
4) Jack up the vehicle.
5) Remove the wheel nuts and wheel.
6) Before installing the new wheel, clean
any mud or dirt off from the surface of
83K-08-008

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EMERGENCY SERVICE
10-3
the wheel and hub with a clean cloth.
Clean the hub carefully; it may be hot
from driving.
7) Install the new wheel and replace the
wheel nuts with their cone shaped end
facing the wheel. Tighten each nut
snugly by hand until the wheel is
securely seated on the hub.
83K-08-009
Tightening torque for wheel nut
85 Nm (8.5 kg-m, 61.5 lb-ft)
8) Lower the jack and fully tighten the nuts
in a crisscross fashion with a wrench as
shown in the illustration.
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Use Maruti genuine wheel nuts and
tighten them to the specified torque
as soon as possible after changing
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wheels. Incorrect wheel nuts or
improperly tightened wheel nuts may
come loose or fall off, which can
result in an accident. If you do not
have a torque wrench, have the wheel
nut torque checked by a MARUTI
SUZUKI authorized dealer.
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Jump Starting Instructions
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Never attempt to jump start your
vehicle if the battery appears to be
frozen. Batteries in this condition
may explode or rupture if jump
starting is attempted.
When making jump lead connec-
tions, be certain that your hands
and the jump leads remain clear
from pulleys, belts, or fans.
Batteries produce flammable
hydrogen gas. Keep flames and
sparks away from the battery or an
explosion may occur. Never smoke
when working in the vicinity of the
battery.
If the booster battery you use for
jump starting is installed in another
vehicle, make sure the two vehicles
are not touching each other.
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CAUTION
Your vehicle should not be started by
pushing or towing. This starting
method could result in permanent
damage to the catalytic converter and
high pressure fuel pump (diesel). Use
jump leads to start a vehicle with a
weak or flat battery. If your battery discharges repeat-
edly, for no apparent reason, have
your vehicle inspected by a MARUTI
SUZUKI authorized dealer.
To avoid harm to yourself or dam-
age to your vehicle or battery, fol-
low the jump starting instructions
below precisely and in order.
If you are in doubt, contact your
nearest MARUTI SUZUKI authorized
workshop.When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12 V
battery close to your vehicle so that the
jump leads will reach both batteries.
When using a battery installed on
another vehicle, DO NOT LET THE