2005 Seat Cordoba ESP

121 Driving
Safety FirstControls and equipment Tips and Maintenance Technical Data
Diesel engines
G
Gl
lo
ow
w ppl
lu
ug
g ssy
ys
st
te
em
m
After switching to the driving position (ignition on), the required
glow plug warm-up time is indicated by a lamp which is controlled
by the coolant temperature
⇒"Warning lamps" chapter.
S St
ta
ar
rt
ti
in
ng
g aa cco
ol
ld
d een
ng
gi
in
ne
e
Ambient temperature above +5 °C:
The engine can be started without preglow. Do not depress throttle
during the starting procedure.
Ambient temperature below +5 °C:
•Turn the key in the ignition lock to position 2 2the glow plug
warning lamp comes on. It goes out when the ignition
temperature is reached.
W Wh
hi
il
le
e tth
he
e ggl
lo
ow
w ppl
lu
ug
gs
s aar
re
e wwo
or
rk
ki
in
ng
g ddo
o nno
ot
t ssw
wi
it
tc
ch
h oon
n aan
ny
y hhe
ea
av
vy
y
c cu
ur
rr
re
en
nt
t cco
on
ns
su
um
me
er
rs
s bbe
ec
ca
au
us
se
e tth
hi
is
s wwo
ou
ul
ld
d ppl
la
ac
ce
e aan
n uun
nn
ne
ec
ce
es
ss
sa
ar
ry
y llo
oa
ad
d
o on
n tth
he
e bba
at
tt
te
er
ry
y.
.
If despite this the engine does not start, the fuse may have blown
⇒"Fuses" chapter".
•When the warning lamp goes out, start the engine immediately.
Do not depress the accelerator while starting.
If the engine only fires irregularly, continue to operate the starter a
few seconds longer (30 seconds at maximum) until the engine
runs under its own power.
If the engine does not start, switch the glow plugs on again and try
starting it again as described.S St
ta
ar
rt
ti
in
ng
g aa wwa
ar
rm
m een
ng
gi
in
ne
e
The glow plug lamp does not come on – the engine can be started
straight away.
K
Starting after running out of fuel
If the tank on vehicles with a diesel engine was empty, starting
after filling with diesel fuel can take longer than normal – up to
one minute. This is because the fuel system must first be freed of
air before starting.
K
S St
to
op
pp
pi
in
ng
g tth
he
e een
ng
gi
in
ne
e
Valid for all engines
C
Ca
au
ut
ti
io
on
n
When the engine has been subjected to a heavy engine load for a long ti-
me, the engine must not be switched off abruptly. Let it idle for about
2 minutes to avoid overheating.
A Af
ft
te
er
r tth
he
e een
ng
gi
in
ne
e hha
as
s bbe
ee
en
n sst
to
op
pp
pe
ed
d tth
he
e ffa
an
n cca
an
n cco
on
nt
ti
in
nu
ue
e rru
un
nn
ni
in
ng
g ffo
or
r aa wwh
hi
il
le
e
( (u
up
p tto
o aab
bo
ou
ut
t 110
0 mmi
in
nu
ut
te
es
s)
) wwi
it
th
h tth
he
e iig
gn
ni
it
ti
io
on
n ssw
wi
it
tc
ch
he
ed
d oof
ff
f.
. IIt
t cca
an
n aal
ls
so
o sst
ta
ar
rt
t tto
o
r ru
un
n aag
ga
ai
in
n ssu
ud
dd
de
en
nl
ly
y aaf
ft
te
er
r aa ssh
ho
or
rt
t tti
im
me
e iif
f
W
WA
AR
RN
NI
IN
NG
G


127 Refuelling
Safety FirstControls and equipment Tips and Maintenance Technical Data
T
Ti
ip
ps
s aan
nd
d MMa
ai
in
nt
te
en
na
an
nc
ce
e
R
Re
ef
fu
ue
el
ll
li
in
ng
g
F
Fi
il
ll
li
in
ng
g tth
he
e tta
an
nk
k
General notes
The filler neck is located in the rear right-side panel.
The fuel tank cap turns freely to prevent it’s opening without a key.
Open the cover, hold the cap with one hand and next introduce the
key in the lock and turn it 180° to the left. At this moment the cap
should unscrew in a counter-clockwise direction.To close, screw the cap to the right until you hear a "click". Turn the
key without releasing the cap clockwise 180°. Remove the key and
close the cover.
The tank holds about 45 liters.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
As soon as the automatic nozzle, correctly operated, disconnects for the
first time, the tank is full. Do not continue filling since the expansion space
would be occupied. If it heats up the fuel could overflow.
After filling the tank, screw cap and close tank flap until it engages.
The cap is tied to an anti-loss cord.
N No
ot
te
e
Any fuel spillage should be wiped off the paint finish immediately, as the
paint could otherwise be damaged, especially if it is RME (“biodiesel”) fuel.
C
Ca
au
ut
ti
io
on
n
On vehicles with a catalytic converter, never drive until the fueltank is
completely empty. The irregular fuel supply can cause misfiring. This allows
unburnt fuel into the exhaust system, which can cause overheating and
damage to the catalyst.
K
CON-009Fig. 99

128Refuelling
P
Pe
et
tr
ro
ol
l
In the chapter “Technical Data” and on the inside of the tank flap
you will find information on the correct octane rating for your
engine.
K
General notes
•Unleaded petrol must comply with DIN EN1)228 and leaded
petrol with
DIN 51 600.
•If, in an emergency, the octane rating of the available petrol is
lower than that required by the engine, only drive with medium
engine speeds and low engine loading. H Hi
ig
gh
h een
ng
gi
in
ne
e llo
oa
ad
di
in
ng
g wwi
it
th
h
f fu
ul
ll
l tth
hr
ro
ot
tt
tl
le
e oor
r hhi
ig
gh
h rre
ev
vs
s cca
an
n cca
au
us
se
e een
ng
gi
in
ne
e dda
am
ma
ag
ge
e.
.
Fill tank with
petrol of the correct octane rating as soon as possible.
•Fuel with a higher octane rating than that required by the engine
can be used without limitation. There are, however, no advantages
regarding output and consumption.
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
Even one tankful of leaded petrol will detract from the efficiency ofthe
catalytic converter.
N No
ot
te
e
See chapter “Filling the tank”.K
Petrol additives
The quality of the fuel has a decisive influence upon the running
behavior, performance and service life of the engine. The additives
which are mixed into the petrol are of particular significance. Itis
therefore advisable only to use good q qu
ua
al
li
it
ty
y ppe
et
tr
ro
ol
l cco
on
nt
ta
ai
in
ni
in
ng
g
a ad
dd
di
it
ti
iv
ve
es
s.
.
K
D
Di
ie
es
se
el
l
Diesel
Diesel fuel must correspond to DIN EN1)590.
C
CZ
Z2
2)
)n
no
o llo
ow
we
er
r tth
ha
an
n 449
9.
.K
RME fuel (“diester”)
According to norm DIN 51 6063).
Vehicles with diesel engines can also run on
R RM
ME
E ffu
ue
el
l (Rapeseed
Methyl Ester).
Ask your Technical Service Centre or automobile club where
biodiesel is available.
See chapter "Filling the tank".
K
1)European norm2)Cetan-Zahl (Cetane Number). Measure of diesel fuel ignitability.3)DIN preliminary Norm

129 Refuelling
Safety FirstControls and equipment Tips and Maintenance Technical Data
Properties of RME
•RME is chemically produced from vegetable oil (predominantly
rapeseed oil) in a process whereby the oil is mixed with methanol
and converted, via a catalyst, into RME.
•RME is almost totally sulfur free. The combustion of RME thus
emits practically no sulfur dioxide (SO
2).
•Exhaust gas contains less
– carbon monoxide
– hydrocarbons
– particles (i.e. soot)
than with conventional diesel fuel.
All emission values are lower than legal requirements.
•RME fuel is biodegradable.
•Performance may be slightly lower.
•Fuel consumption may be slightly higher.
•RME can be used in temperatures down to approximately –10 °C.
•Diesel fuel must be added at ambient temperatures of less than
–10 °C to prevent deterioration to the biodiesel. The mixing ratio
of diesel to biodiesel must be approximately 50:50.
I If
f tth
he
e RRM
ME
E rra
at
ti
io
o eex
xc
ce
ee
ed
ds
s 550
0%
%,
, tto
oo
o mmu
uc
ch
h ssm
mo
ok
ke
e mma
ay
y bbe
e ffo
or
rm
me
ed
d.
.
•During the summer months, RME may be mixed with diesel at
any ratio.
K
Driving in winter
When using summer Diesel trouble may be experienced at
temperatures below
0 °C because the fuel thickens due to wax separation.
For this reason winter Diesel which is more resistant to cold is sold
during the winter in some countries, and this works correctly down
to between –15 °C and –22 °C approximately, depending on the
brand of fuel used.
The biodiesel available in countries with different climactic
conditions usually has different temperature characteristics.
Technical Service Centres or service stations in each country can
inform you of the specific characteristics of the respective diesel.
K
Filter preheating
The vehicle is fitted with a filter preheater. This will ensure that the
fuel system will remain operational down to about –25 °C,
provided that winter Diesel which is cold resistant down to –15 °C
is used.
If, at temperatures below –25 °C the fuel is waxed to such an
extent that the engine will not start it is sufficient to place the
vehicle in a warm enclosure for a while.
Fuela ad
dd
di
it
ti
iv
ve
es
s
(anti-waxing agent), petroland similar fluids must
n no
ot
t
be mixed with Diesel fuel.
K

132Intelligent technology
D
De
es
sc
cr
ri
ip
pt
ti
io
on
n aan
nd
d oop
pe
er
ra
at
ti
io
on
n oof
f tth
he
e ttr
ra
ac
ct
ti
io
on
n cco
on
nt
tr
ro
ol
l ssy
ys
st
te
em
m ddu
ur
ri
in
ng
g
a ac
cc
ce
el
le
er
ra
at
ti
io
on
n ((T
TC
CS
S)
)
TCS reduces engine power to help prevent the drive wheels of front-
wheel drive vehicles losing traction during acceleration. The system
works in the entire speed range in conjunction with ABS. If a
malfunction should occur in the ABS, the TCS will also be out of
action.
TCS helps the vehicle to start moving, accelerate and climb a
gradient in slippery conditions where this may otherwise be
difficult or even impossible.
The TCS is switched on automatically when the engine is started. If
necessary, it may be turned on or off by briefly pushing the button
on the centre console.
When the TCS is off, the warning lamp is lit.
The TCS should normally be left switched on at all times. Only in
exceptional circumstances, when slipping of the wheels is
required, should it be disconnected, for example:
– With compact temporary spare wheel.
– When using the snow chains
– When driving in deep snow or on loose surfaces
– When the vehicle is bogged-down, to free it by rocking it.
The TCS should be switched on again afterwards as soon as
possible.N No
ot
te
e• In order to ensure that TCS function correctly, all four wheels must be
fitted with the same tyres. Any differences in the rolling radiusof the tyres
can cause the system to reduce engine power when this is not desired.
• Modifications to the vehicle (e.g. to the engine, the brake system, running
gear or any components affecting the wheels and tyres) could affect the
efficiency of the ABS and TCS.
K
E El
le
ec
ct
tr
ro
on
ni
ic
c sst
ta
ab
bi
il
li
is
sa
at
ti
io
on
n ppr
ro
og
gr
ra
am
mm
me
e ((E
ES
SP
P)
)*
*
General notes
The electronic stabilisation program increases the vehicle’s
stability on the road.
The electronic stabilisation program helps to reduce the danger of
skidding. It includes the A AB
BS
S
, E ED
DL
L
and T TC
CS
S
systems.
H Ho
ow
w EES
SP
P wwo
or
rk
ks
s
ESP reduces the danger of skidding by braking the wheels
individually.
The system uses the steering wheel angle and road speed to
calculate the changes of direction desired by the driver, and
• • IIt
t mmu
us
st
t bbe
e rre
em
me
em
mb
be
er
re
ed
d tth
ha
at
t TTC
CS
S cca
an
nn
no
ot
t dde
ef
fy
y tth
he
e lla
aw
ws
s oof
f pph
hy
ys
si
ic
cs
s.
. TTh
hi
is
s
s sh
ho
ou
ul
ld
d bbe
e kke
ep
pt
t iin
n mmi
in
nd
d,
, ppa
ar
rt
ti
ic
cu
ul
la
ar
rl
ly
y oon
n ssl
li
ip
pp
pe
er
ry
y aan
nd
d wwe
et
t rro
oa
ad
ds
s aan
nd
d wwh
he
en
n
t to
ow
wi
in
ng
g aa ttr
ra
ai
il
le
er
r.
.
W
WA
AR
RN
NI
IN
NG
G
• • AAl
lw
wa
ay
ys
s aad
da
ap
pt
t yyo
ou
ur
r ddr
ri
iv
vi
in
ng
g sst
ty
yl
le
e tto
o ssu
ui
it
t tth
he
e cco
on
nd
di
it
ti
io
on
n oof
f tth
he
e rro
oa
ad
ds
s aan
nd
d tth
he
e
t tr
ra
af
ff
fi
ic
c ssi
it
tu
ua
at
ti
io
on
n.
. DDo
o nno
ot
t lle
et
t tth
he
e eex
xt
tr
ra
a ssa
af
fe
et
ty
y aaf
ff
fo
or
rd
de
ed
d bby
y TTC
CS
S tte
em
mp
pt
t yyo
ou
u iin
nt
to
o
t ta
ak
ki
in
ng
g aan
ny
y rri
is
sk
ks
s wwh
he
en
n ddr
ri
iv
vi
in
ng
g,
, tth
hi
is
s cca
an
n cca
au
us
se
e aac
cc
ci
id
de
en
nt
ts
s.
.
W
WA
AR
RN
NI
IN
NG
G ((c
co
on
nt
ti
in
nu
ue
ed
d)
)


133 Intelligent technology
Safety FirstControls and equipment Tips and Maintenance Technical Data
constantly compares them with the actual behaviour of the vehicle.
If the desired course is not being maintained (for instance, if the
car is starting to skid), then the ESP compensates automatically by
braking the appropriate wheel.
The forces acting on the braked wheel bring the vehicle back to a
stable condition. If the vehicle tends to oversteer, the system will
act on the front wheel on the outside of the turn.
N No
ot
te
e
•In order to ensure that ESP functions correctly, all four wheels must be
fitted with the same tyres. Any differences in the rolling radiusof the tyres
can cause the system to reduce engine power when this is not desired.
•Modifications to the vehicle (e.g. to the engine, the brake system, running
gear or any components affecting the wheels and tyres) could affectthe
efficiency of the ABS, EDL, ESP and TCS.
K
Anti-lock brake system (ABS)
The anti-lock brake system prevents the wheels locking during
braking
⇒chapter “Anti-lock brake system and traction control
ABS”.
K
Electronic differential lock (EDL)
The electronic differential lock helps prevent the loss of traction
caused if one of the driven wheels starts spinning.
EDL helps the vehicle to start moving, accelerate and climb a
gradient in slippery conditions where this may otherwise be
difficult or even impossible.
It uses the ABS sensors to monitor the speed of the driven wheels.
In case of an EDL fault the warning light for ABS lights up
⇒
chapter “Warning lamps”.
At speeds of up to approximately 80 km/h, it is able to balance out
differences in the speed of the driven wheels of approximately 100
rpm caused by a slippery road surface on one side of the vehicle. It
does this by braking the wheel which has lost traction and
distributing more driving force to the other driven wheel via the
differential.
To prevent the disc brake of the braked wheel from overheating,
the EDL cuts out automatically if subjected to excessive loads. The
vehicle will continue to function normally without EDL. For this
reason, the driver is not informed that the EDL has been switched
off.
The EDL will switch on again automatically when the brake has
cooled down.
• • IIt
t mmu
us
st
t bbe
e rre
em
me
em
mb
be
er
re
ed
d tth
ha
at
t TTC
CS
S cca
an
nn
no
ot
t dde
ef
fy
y tth
he
e lla
aw
ws
s oof
f pph
hy
ys
si
ic
cs
s.
. TTh
hi
is
s
s sh
ho
ou
ul
ld
d bbe
e kke
ep
pt
t iin
n mmi
in
nd
d,
, ppa
ar
rt
ti
ic
cu
ul
la
ar
rl
ly
y oon
n ssl
li
ip
pp
pe
er
ry
y aan
nd
d wwe
et
t rro
oa
ad
ds
s aan
nd
d wwh
he
en
n
t to
ow
wi
in
ng
g aa ttr
ra
ai
il
le
er
r.
.
• • AAl
lw
wa
ay
ys
s aad
da
ap
pt
t yyo
ou
ur
r ddr
ri
iv
vi
in
ng
g sst
ty
yl
le
e tto
o ssu
ui
it
t tth
he
e cco
on
nd
di
it
ti
io
on
n oof
f tth
he
e rro
oa
ad
ds
s aan
nd
d tth
he
e
t tr
ra
af
ff
fi
ic
c ssi
it
tu
ua
at
ti
io
on
n.
. DDo
o nno
ot
t lle
et
t tth
he
e eex
xt
tr
ra
a ssa
af
fe
et
ty
y aaf
ff
fo
or
rd
de
ed
d bby
y EES
SP
P tte
em
mp
pt
t yyo
ou
u iin
nt
to
o
t ta
ak
ki
in
ng
g aan
ny
y rri
is
sk
ks
s wwh
he
en
n ddr
ri
iv
vi
in
ng
g,
, tth
hi
is
s cca
an
n cca
au
us
se
e aac
cc
ci
id
de
en
nt
ts
s.
.
W
WA
AR
RN
NI
IN
NG
G


138Your vehicle and the environment
Suggestion 3. Avoid driving at maximum speed
Try not to drive at maximum speed. The increase of fuel
consumption, exhaust pollution and noise is disproportionate at
high speeds.
The illustration shows the relation between consumption (l/100
km) and speed (km/h)
⇒fig. 101.
If only about 3 quarters of top speed is utilized, the fuel
consumption will be reduced by about half.
Suggestion 4. Decrease idling
It is worth switching off1)the engine in traffic jams, at railroad
crossings and at traffic lights with a long red light. The savings in
fuel after 30-40 seconds with the engine switched off is higher
than the fuel used to switch the engine on again.
K
Suggestion 5. Periodic revisions
Your fuel savings are guaranteed even before going on a trip with
periodic revisions by your Technical Service Centre. Proper engine
maintenance is not only a safety and maintenance issue but also a
fuel consumption issue.
Poor fine tuning of the engine may increase fuel consumption by
up to 10%.
Check the oil level every time you fill up. The oil consumption
depends largely on the engine load. Depending on the driving
style, the oil consumption can be up to 1.0 l/1000 km.
Another suggestion: You can also lower oil consumption by using
synthetic oils.
K
km/h
max
l/100km
B45-355PFig. 101
1)Statutory regulations must be respected.
D Dr
ri
iv
vi
in
ng
g aat
t hhi
ig
gh
h ssp
pe
ee
ed
ds
s dde
ec
cr
re
ea
as
se
es
s rro
oa
ad
d ssa
af
fe
et
ty
y.
.
K
W WA
AR
RN
NI
IN
NG
G

159 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
P
Pe
et
tr
ro
ol
l een
ng
gi
in
ne
e
D Di
ie
es
se
el
l een
ng
gi
in
ne
eM Mo
on
no
o-
-g
gr
ra
ad
de
e ooi
il
l
Mono-grade oils cannot be used throughout the whole year due to
their limited range of viscosity
2).
These oils are only useful in a climate that is constantly very cold or
very warm.
E En
ng
gi
in
ne
e ooi
il
l aad
dd
di
it
ti
iv
ve
es
s
No type of additive should be mixed with the engine oil. The
deterioration caused by these additives is not covered by the
guarantee.
N No
ot
te
e
Before a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. In this way
the required oil will be available if needed.
K
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 502 00 /Dated after
VW 500 00 1-97
B –
mineral oilVW 501 01Dated after
1-97
A/B –
multi-grade oilACEA A2 ó A3 or Dated after
even API SH/SJ 1-97
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 505 011)Dated after
1-97
B –
mineral oilVW 505 00Dated after
1-97
A/B –
multi-grade oilACEA A2 ó A3 or Dated after
even API CD/CF 1-97
1)Diesel engines that have fuel injection based on a fuel injector pump should use only
oil specification VW 505 01. Avoid the use of any other oil type than VW 505 01 for this
engine. Warning! Possible engine damage!
2)Viscosity: Oil density