2005 SAAB 9-5 Owners Manual

183 Car care and technical information
Engine compartment
9
6
8
1
2
4
3
5
7
IB3637
Engine compartment1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Turbo unit
8 Ignition discharge module
9 Reservoir, power-steering fluid
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184 Car care and technical informationEngine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
 Sequential multiport fuel injection system
 Three way catalytic converter
 Crankcase emissions control system
 Evaporative emission control system
 On-Board diagnostic (OBD II) system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
CA to cause cancer and birth defects and
reproductive harm. In addition, certain
fluids contained in vehicles and certain
products of component wear contain or
emit chemicals known to the State of Cali-
fornia to cause cancer and birth defects or
other reproductive harm.
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185 Car care and technical information
Saab Trionic engine
management systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure
 Intake air temperature
 Crankshaft position
 Engine coolant temperature
 Throttle position and
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector ope-
ning duration, ignition timing and turbochar-
ger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not rele-
ased into the atmosphere. The hydrocar-
bons are absorbed in a evaporative emis-
sion canister. When the engine is
subsequently started, the evaporative emis-
sion canister is gradually purged as air is
sucked into it through a shut-off valve. The
hydrocarbon/air mixture passes through the
evap canister purge valve and into the
engine where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate.
Refueling, see page 138.
NOTICEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II).
If the ”Engine malfunction (CHECK
ENGINE)” lamp in the main instru-
ment illuminates, this indicates that the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
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186 Car care and technical informationEngineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cams-
hafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the coun-
ter-rotating shafts counteract the vibration
from the moving parts of the engine.
The transmission, located on the right (vie-
wed from the front), is integrated with the
engine. All models have front-wheel drive.
Engine oilChecking the oil level Check the engine-oil level regularly. This
should be done after the engine has been
run to normal temperature and then allowed
to cool for 2–5 minutes, with the car stan-
ding on level ground. Remove the dipstick
and wipe it clean before checking the level.
The oil level must not be allowed to drop
below the MIN mark on the dipstick, nor
should oil be filled beyond the MAX mark, as
this can lead to excessive oil consumption.
The distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 1.05 qts (1 liter).
When necessary, add oil of the recommen-
ded grade via the dipstick tube.
IB601
Balance shafts
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187 Car care and technical information
Changing engine oil
The engine oil must be changed in accor-
dance with the service program, see
page 246.
Oil volume and grade, see page 255.
Oil changing should be carried out on a
warm engine.
1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
an oil tray or other suitable receptacle for
at least ten minutes. Take care, as the oil
may be hot.
2 After the oil has been drained, unscrew
and remove the oil filter.
3 Fit a new filter and tighten it by hand.
4 Refit the drain plug with a new washer.
5 Fill with new engine oil.
Run the engine to normal temperature and
check the oil level.
Change of engine oil and oil filter may be
required more frequently, see page 246.
WARNING
 Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders. Avoid prolonged
skin contact whenever possible.
 Used engine oil contains chemicals
that have caused cancer in laboratory
animals. Always protect your skin by
washing thoroughly with soap and
water.
 Keep oil out of reach of children.
 Do not touch the turbocharger or
exhaust manifold. These get very hot
when the engine has been running.
 Do not spill oil on hot parts of the
engine as this could cause a fire. Used
engine oil is particularly flammable.
 Protect the environment. Do not
dispose of oil in the ground or down a
drain. Dispose of all used oil and oil
filters at an appropriate disposal facil-
ity.
IB491
Engine-oil filler cap and dipstick
IB493
Drain plug and oil filter
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188 Car care and technical informationTransmission fluidManual transmission Check and top up the fluid in accordance
with the service program.Automatic transmissionCheck and top up the fluid in accordance
with the service program.
Coolant The expansion tank is transparent to facili-
tate checking of the coolant level.
When the engine is cold, the coolant must
not lie over the KALT/COLD mark on the
expansion tank.If the message
”Coolant level low.
Refill.”
is displayed on the SID, check the level of
fluid in the expansion tank.
Top up, as necessary, with equal parts of
clean water and Saab-approved coolant.
If the expansion tank is empty when coolant
is added, run the engine to normal tempera-
ture and top up again, as necessary.
WARNING
 Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
 The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
 Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
IB1338
Coolant expansion tank
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189 Car care and technical information
The cooling system is charged at the factory
with coolant containing a 45 % concentra-
tion of a combined antifreeze and corrosion
inhibitor. A weaker mixture will result in
reduced anticorrosion protection. For pro-
tection against freezing in very cold
weather, a stronger concentration will be
needed.
A 60 % concentration of antifreeze will pro-
vide protection at temperatures down to -
58 F (–50°C).
The coolant does not normally have to be
changed during the service life of the car.
The type of coolant used has a reddish color
and should not be mixed with other types of
coolant. Saab Original coolant should be
used all year round. Only use coolant appro-
ved by Saab.
Note:
If incorrect coolant is used or added, the life-
time properties will be affected. Even if the
coolant is flushed from the system and
replaced with life-time coolant, life-time pro-
perties are no longer retained and the coo-
lant must then be drained and replaced at
regular intervals.

Brake and clutch fluid Checking the fluid level The combined brake and clutch-fluid reser-
voir is transparent to facilitate checking of
the fluid level.
The level should be between the MAX and
MIN marks. Top up, as necessary, with DOT 4
fluid. Do
not
use DOT 5 brake fluid.
NOTICEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
WARNING
Brake fluid deteriorates as it becomes
old. Because it is hygroscopic, it absorbs
water from the air and, in time, could allow
vapor to form in the brake system, thus
reducing its performance. It is therefore
important that brake fluid be changed
regularly, as specified in the service
program.
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190 Car care and technical informationUse only new brake fluid from a sealed con-
tainer.
Check that there are no leaks in the brake
system.
The brake fluid level will fall somewhat as
the brake pads wear. The MAX level in the
reservoir corresponds to the amount of
brake fluid required with new brake pads. If
the fall in fluid level is moderate, due to
normal brake pad wear, topping up is not
necessary.Changing of the brake fluid should be
carried out by an authorized Saab dealer.The vehicle´s regular braking system is
adjusted automatically, but the parking
brake has to be adjusted manually. This
work, involving adjustment of the parking
brake cables and brake pads, must only be
carried out by an authorized Saab dealer.It is not possible to detect, through abnormal
pedal or parking brake-lever travel, whether
brake pads are worn and need replacing. It
is therefore essential that brake pads be
checked regularly, as specified in the ser-
vice program.
Brake pad wear indicators The outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 0.11 in (3 mm),
the pad will produce a screeching, squeal-
ing or scraping noise when the brakes are
applied. New pads should be fitted without
delay.Brake pads should only be changed by
an authorized Saab dealer. To ensure
optimum brake performance, use only
Saab original brake pads.
NOTICEAvoid spilling brake fluid onto paintwork,
since it can cause the paint to bubble and
lift. If any brake fluid is spilled, the area
should be flushed with large quantities of
water as quickly as possible.
IB1188
Brake and clutch-fluid reservoir
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