Page 333 of 444
11 - 8Maintenance and service
18 February 2004
Engine compartment overview"2.5-liter non-turbo models
13 1112 10 86 5 4 3 2 1
7
9
UGB090BB
1) Air cleaner element (page 11-
22)
2) Manual transmission oil level
gauge (MT) (page 11-28) or Dif-
ferential gear oil level gauge
(AT) (page 11-32)
3) Clutch fluid reservoir (page 11-
38)
4) Automatic transmission fluid lev-
el gauge (page 11-30)
5) Brake fluid reservoir (page 11-
37)
6) Fuse box (page 11-62)
7) Battery (page 11-60)
8) Windshield washer tank (page
11-52)
9) Engine oil filler cap (page 11-10)
10) Engine coolant reservoir (page
11-17)
11) Engine oil level gauge (page 11-
10)
12) Radiator cap (page 11-17)
13) Power steering fluid reservoir
(page 11-35)
ProCarManuals.com
Page 334 of 444
11 - 9
Maintenance and service
– CONTINUED –
11
18 February 2004
"2.0-liter turbo models
13 12 11 10 86 5 4 3 2 1
7
9
UGB091BB
1) Air cleaner element (page 11-
22)
2) Manual transmission oil level
gauge (MT) (page 11-28) or Dif-
ferential gear oil level gauge
(AT) (page 11-32)
3) Clutch fluid reservoir (page 11-
38)
4) Automatic transmission fluid lev-
el gauge (page 11-30)
5) Brake fluid reservoir (page 11-
37)
6) Fuse box (page 11-62)
7) Battery (page 11-60)
8) Windshield washer tank (page
11-52)
9) Engine oil filler cap (page 11-10)
10) Engine coolant reservoir (page
11-17)
11) Engine oil level gauge (page 11-
10)
12) Radiator cap (page 11-17)
13) Power steering fluid reservoir
(page 11-35)
ProCarManuals.com
Page 335 of 444
11 - 1 0Maintenance and service
26 December 2003
Engine oil"Checking the oil levelCheck the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again.
3. Be sure the dipstick is correctly inserted until it
stops with the graphic symbol on its top appear-
ing as shown in the illustration.
1) Notch
2) Upper level
3) Lower level4. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil to bring the level
up to the upper level.!Use only engine oil with the recommended
grade and viscosity.
!Be careful not to spill engine oil when adding
it. If oil touches the exhaust pipe, it may causea bad smell, smoke, and/or a fire.
UG9032CA
1
2
3
UGB082BB
ProCarManuals.com
Page 336 of 444

11-11
Maintenance and service
– CONTINUED –
11
18 February 2004
If you check the oil level just after stopping the engine,
wait a few minutes for the oil to drain back into the oil
pan before checking the level.
Just after driving or while the engine is warm, the en-
gine oil level reading may be in a range between the
upper level and the notch mark. This is caused by ther-
mal expansion of the engine oil.
To prevent overfilling the engine oil, do not add any
additional oil above the upper level when the engine is
cold."Changing the oil and oil filterChange the oil and oil filter according to the mainte-
nance schedule in the “Saab Warranty and Service
Record Booklet”.
The engine oil and oil filter must be changed more fre-
quently than listed in the maintenance schedule when
driving on dusty roads, when short trips are frequently
made, or when driving in extremely cold whether.
1. Warm up the engine by letting the engine idle for
about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the en-
gine.
3. Remove the oil filler cap.
Do not touch the exhaust manifold or turbo-
charger. These get very hot when the enginehas been running.2.0-liter turbo models
UGB105BA
ProCarManuals.com
Page 338 of 444

11 -1 3
Maintenance and service
– CONTINUED –
11
18 February 2004
Non-turbo models7. Remove the oil filter with an oil filter wrench.
8. Before installing a new oil filter, apply a thin coat of
engine oil to the seal.
9. Clean the rubber seal seating area of the bottom of
engine and install the oil filter by hand turning. Be
careful not to twist or damage the seal.
10.Tighten the oil filter by the amount indicated below
after the seal makes contact with the bottom of engine.
Please see your Saab dealer for correct oil filter infor-
mation for your vehicle.
Never over tighten the oil filter because that canresult in an oil leak.
11.Reinstall under cover (for Turbo).
12.Pour engine oil through the filler neck.Oil capacity (guideline):
4.2 US qt (4.0 liters, 3.5 Imp qt)
The oil quantity indicated above is only guideline.
The necessary quantity of oil depends on the quantity
of oil that has been drained. The quantity of drained oil
differs slightly depending on the temperature of the oil
and the time the oil is left flowing out. After refilling the
engine with oil, therefore, you must the dipstick to con-
firm that the level is correct.
13.Start the engine and make sure that no oil leaks ap-
pear around the filter’s rubber seal and drain plug.
14.Run the engine until it reaches the normal operat-
ing temperature. Then stop the engine and wait a few
minutes to allow the oil to drain back. Check the oil lev-
el again and if necessary, add more engine oil.
UGB057EA
ProCarManuals.com
Page 344 of 444
11 -1 9
Maintenance and service
– CONTINUED –
11
26 December 2003
NOTE (Turbo model only)The cap (without tabs) on top of the radiator does
not need to be removed. To add coolant, remove
the cap (with tabs) on the coolant tank on top of
the engine.Never attempt to remove the radiator cap until
the engine has been shut off and has cooled
down completely. Since the coolant is under
pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap is re-moved.
4. Install the under cover.
Non-turbo models
1) Filler neck
2) Fill up to this level
1
2
UGB122BB
ProCarManuals.com
Page 353 of 444
11 - 2 8Maintenance and service
18 February 2004
Manual transmission oil"Checking the oil levelNon-turbo model
1) Yellow handleTurbo model
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again.
1
UG9032EB
UGB095BA
ProCarManuals.com
Page 354 of 444
11 -2 9
Maintenance and service
– CONTINUED –
11
26 December 2003
1) Upper level
2) Lower level3. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil through the dip-
stick hole to bring the level up to the upper level."Recommended grade and viscosityEach oil manufacturer has its own base oils and addi-
tives. Never use different brands together.Oil grade:
API classification GL-5SAE viscosity No. and applicable temperature
L
F
F L
1
21
2
USB526BB
-30 -20 -10 0 10 20 30 40
-20 0 6020
80W
75W/9080 100 40
85W90
HSB036BA
ProCarManuals.com