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11 -3 9
Maintenance and service
– CONTINUED –
11
26 December 2003
!If the vehicle requires frequent refilling, there
may be a leak. If you suspect a problem, have
the vehicle checked at your Saab dealer.
!Never use different brands of clutch fluid to-
gether.
!When clutch fluid is added, be careful not toallow any dirt into the tank."Recommended clutch fluidFMVSS No. 116, fresh DOT 3 brake fluid
Brake boosterIf the brake booster does not operate as described be-
low, have it checked by your Saab dealer.
1. With the engine off, depress the brake pedal sever-
al times, applying the same pedal force each time. The
distance the pedal travels should not vary.
2. With the brake pedal depressed, start the engine.
The pedal should move slightly down to the floor.
3. With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds. The
pedal height should not change.
4. Start the engine again and run for about one minute
then turn it off. Depress the brake pedal several times
to check the brake booster. Brake booster operates
properly if the pedal stroke decreases with each de-
pression.
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11 - 4 0Maintenance and service
18 February 2004
Brake pedalCheck the brake pedal free play and reserve distance
according to the maintenance schedule in the “Saab
Warranty and Service Record Booklet”."Checking the brake pedal free play1) 0.04 – 0.12 in (1.0 – 3.0 mm)Stop the engine and firmly depress the brake pedal
several times. Lightly press the brake pedal down with
one finger to check the free play with a force of less
than 2 lbs (10 N, 1 kg).If the free play is not within proper specification, con-
tact your Saab dealer.
"Checking the brake pedal reserve dis-
tance1) More than 2.56 in (65 mm)Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your Saab dealer.
1
HSB049BB
1
HSB050BB
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11 - 4 2Maintenance and service
18 February 2004
Replacement of brake pad and liningThe right front disc brake and the right rear disc brake
have an audible wear indicators on the brake pads. If
the brake pads wear close to their service limit, the
wear indicator makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time you apply the
brake pedal, have the brake pads serviced by your
Saab dealer as soon as possible.
If you continue to drive despite the scraping
noise from the audible brake pad wear indica-
tor, it will result in the need for costly brake ro-tor repair or replacement."Breaking-in of new brake pads and lin-
ingsWhen replacing the brake pad or lining, use only gen-
uine Saab parts. After replacement, the new parts
must be broken in as follows:
!Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to
65 km/h), step on the brake pedal lightly. Repeat this
five or more times.
!Parking brake lining
1. Drive the vehicle at a speed of about 22 mph
(35 km/h).
2. With the parking brake release button pushed in,
pull the parking brake lever SLOWLY and GENTLY.
(Pulling with a force of approximately 33 lbs [147 N,
15 kg].)
HS7012BA
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11 -6 7
Maintenance and service
– CONTINUED –
11
18 February 2004
"HID headlight bulbs (optional on cer-
tain U.S. models)High-intensity-discharge (HID) bulbs are used
for the low beams of the headlights. These HID
bulbs use an extremely high voltage. To avoid
the risk of an electric shock and resulting seri-
ous injury, you should not attempt to replace
them. Neither should you attempt to replace the
high-beam bulbs, remove/refit the headlight as-
semblies, or remove any headlight-assembly
components. For replacement of the headlight
bulbs (low-beam and high-beam), removal and
installation of the headlight assemblies, and re-
moval of headlight-assembly components,
contact your Saab dealer.
Ask your Saab dealer to check whether your ve-hicle is equipped with HID headlights. Wattage Bulb No.
1) Low beam head light
U.S.-spec. halogen 12V-35W D2R
Others 12V-55W H1
2) High beam head light 12V-60W 9005
(HB3)
3) Front side marker light 12V-5W W5W
4) Spot light 12V-8W –
5) Room light 12V-8W –
6) Front turn signal 12V-21W WY21W
7) Parking light 12V-5W W5W
8) Front fog light 12V-57W 9006
(HB4)
9) High mount stop light 12V-1.3W LED
10) Rear turn signal light 12V-21W
(Amber)7440A
11) Cargo area light 12V-5W W5W
12) Brake/tail light 12V-5W W5W
13) Backup light 12V-16W 921
14) License plate light 12V-5W W5W
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11 - 7 8Maintenance and service
18 February 2004
1) Rear turn signal light
Brake/tail light
2) Backup light3. Remove the bulb holder from the rear combination
light assembly by turning it counterclockwise.
4. Remove the bulb from the socket by pushing it and
turning counterclockwise. Install a new bulb.
5. Set the bulb holder into the rear combination light
assembly and turn it clockwise until it locks.
6. Close the cover and latch the lock.
7. Reinstall the rear combination light assembly and
its side cover.
"License plate light1. Remove the mounting screws using a Phillips
screwdriver.
2. Remove the cover and lens.
3. Pull the bulb out of the socket. Install a new bulb.
4. Reinstall the lens and cover.
5. Tighten the mounting screws.
1
2
3
UGB102BB
UGB103BA
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