2005 NISSAN X-TRAIL rail

FOREWORD
This manual contains maintenance and repair procedures for the NISSAN
X-TRAIL, model T30 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
fications and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not specifically recommended by NISSAN must
first be completely satisfied that neither personal safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Operations SectionParis, France

IDENTIFICATION INFORMATION
GI-47
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AUTOMATIC TRANSAXLE NUMBER
MANUAL TRANSAXLE NUMBER
Dimensions EAS000GF
Unit: mm (in)
Wheels & Tires EAS000GG
*: Option
PAIA0008E
PAIA0009E
PAIA0010E
Overall length 4,455 (175.4)
Overall width 1,765 (69.5)
Overall height1,675 (Standard, 65.9)
1,750 (With Rear spoiler or Roof rail with Driving lights, 68.9)
Front tread 1,530 (60.2)
Rear tread 1,530 (60.2)
Wheelbase 2,625 (103.3)
Conventional Spare
Road wheel/offset mm (in)15 × 6JJ Steel/40 (1.57)
16 × 6.5JJ Steel/Aluminum/40 (1.57)
17 × 6.5JJ Aluminum/40 (1.57)*Conventional
Tire size215/70R15
215/65R16
215/60R17*Conventional

EM-108
[QR]
CYLINDER BLOCK


When replacing piston and piston pin assembly, refer to E M - 111 , "PISTON TO CYLINDER BORE CLEAR-
ANCE" .
NOTE:

Piston is available together with piston pin as assembly.

Piston pin (piston pin hole) grade is provided only for the parts installed at the plant. For service parts,
no grades can be selected. (Only grade “0” is available.)
PISTON RING SIDE CLEARANCE

Measure the side clearance of piston ring and piston ring groove
with a feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
replace piston also.
PISTON RING END GAP

Make sure that cylinder bore inner diameter is within specifica-
tion. Refer to E M - 111 , "
Cylinder Bore Inner Diameter" .

Lubricate with new engine oil to piston and piston ring, and then
insert piston ring until middle of cylinder with piston, and mea-
sure piston ring end gap with a feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
re-bore cylinder and use oversized piston and piston rings.Standard:
Top ring : 0.045 - 0.080 mm (0.0018 - 0.0031 in)
2nd ring : 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Oil ring : 0.065 - 0.135 mm (0.0026 - 0.0053 in)
Limit:
Top ring : 0.11 mm (0.0043 in)
2nd ring : 0.10 mm (0.0039 in)
SEM024AA
Standard:
Top ring : 0.21 - 0.31 mm (0.0083 - 0.0122 in)
2nd ring : 0.32 - 0.47 mm (0.0126 - 0.0185 in)
Oil ring
(rail ring) : 0.20 - 0.60 mm (0.0079 - 0.0236 in)
Limit:
Top ring : 0.54 mm (0.0213 in)
2nd ring : 0.67 mm (0.0264 in)
Oil ring
(rail ring): 0.95 mm (0.0374 in)
SEM822B

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-123
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PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in) Piston skirt diameter “A” StandardGrade No. 2 88.990 - 89.000 (3.5035 - 3.5039)
Grade No. 3 89.000 - 89.010 (3.5039 - 3.5043)
0.20 (0.008) oversize (Service) 89.180 - 89.210 (3.5110 - 3.5122)
Piston height “H” dimension42.0 (1.654)
Piston pin hole diameterGrade No. 0 19.993 - 19.999 (0.7871 - 0.7874)
Grade No. 1 19.999 - 20.005 (0.7874 - 0.7876)
Piston to cylinder bore clearanceStandard 0.010 - 0.030 (0.0004 - 0.0012)
Limit 0.08 (0.0031)
PBIC0188E
Items Standard Limit
Side clearanceTop 0.045 - 0.080 (0.0018 - 0.0031) 0.11 (0.0043)
2nd 0.030 - 0.070 (0.0012 - 0.0028) 0.10 (0.0039)
Oil ring 0.065 - 0.135 (0.0026 - 0.0053) —
End gapTop 0.21- 0.31 (0.0083 - 0.0122) 0.54 (0.0213)
2nd 0.32 - 0.47 (0.0126 - 0.0185) 0.67 (0.0264)
Oil (rail ring) 0.20 - 0.60 (0.0079 - 0.0236) 0.95 (0.0374)
Piston pin outer diameterGrade No. 0 19.989 - 19.995 (0.7870 - 0.7872)
Grade No. 1 19.995 - 20.001 (0.7872 - 0.7874)
Piston to piston pin oil clearance Standard 0.002 - 0.006 (0.0001 - 0.0002)
Connecting rod bushing oil clearance Standard 0.005 - 0.017 (0.0002 - 0.0007)

INJECTION TUBE AND FUEL INJECTOR
EM-167
[YD22DDTi]
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INJECTION TUBE AND FUEL INJECTORPFP:00018
Removal and InstallationEBS00LRO
REMOVAL
1. Remove charge air cooler. Refer to EM-144, "Removal and Installation" .
2. Disconnect harness connector from fuel injector.
3. Remove spill hose. Refer to EM-146, "
INTAKE MANIFOLD" .
4. Remove injection tubes as follows:
a. Put a paint mark or tag on injection tubes to identify each cylinder.

Use a fuel-resistant method.
1. Spill tube 2. Eye-bolt 3. Spill tube gasket
4. Nozzle support 5. Pin 6. Fuel injector
7. O-ring 8. Nozzle gasket 9. Washer
10. Nozzle oil seal 11. Rocker cover 12. Injection tube No. 1
13. Injection tube No. 2 14. Injection tube No. 3 15. Injection tube No. 4
16. Insert rubber 17. Injection tube center 18. Clip
19. Washer 20. Spring washer 21. Fuel rail
22. Fuel rail gasket 23. Fuel hose
PBIC2584E

FUEL PUMP
EM-177
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11. Using the hexagon wrench (special service tool), tighten the
sprocket tightening bolt.

When the washer of the fuel pump sprocket is removed,
install it with the marking “F” (front) facing the front of the
engine.
12. Pull out the positioning stopper pin (special service tool).
13. Install secondary timing chain. Refer to EM-193, "
Removal and Installation" .
14. Install injection tube center as follows: Refer to EM-167, "
INJECTION TUBE AND FUEL INJECTOR" .
a. Pre-set clip and insert rubber to injection tube center.
b. Pre-tight nut of injection tube center to fuel pump and fuel rail by hand. (until seal surface touched)
c. Adjust clip dimension and tight bolt for clip to intake manifold by tool.
d. Tight nut of injection tube center to fuel pump by tool.
e. Tight nut of injection tube center to fuel rail by tool.
15. Connect the harness connector to fuel pump.
16. Install fuel hoses.
17. Hereafter, install in the reverse order of removal.
18. Before starting engine, bleed air from fuel piping. Refer to FL-18, "
Air Bleeding" .
PBIC2404E

EM-266
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS01FCN
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*2
Connecting rod bearing oil
clearanceStandard 0.031 - 0.061 (0.0012 - 0.0024)
Idler pulley Nut A 35 (3.6, 26)
Alternator Nut C 21.5 (2.2, 16)
Nut D 50.5 (5.2, 37)
Charge air cooler Bracket 22 (2.2, 16)
Charge air cooler cover
7.0 (0.71, 62)*
2
EGR volume control valve 70 (7.1, 52)
EGR cooler Exhaust manifold side 64.5 (6.6, 48)
EGR volume control
valve side70 (7.1, 52)
EGR volume control valve bracket 23.5 (2.4, 17)
Exhaust manifold insulator
7.4 (0.75, 65)*
2
*1 Exhaust manifold31 (3.2, 23)
Turbocharger48.5 (4.9, 36)
Catalyst48.5 (4.9, 36)
Catalyst rear diffuser33.5 (3.4, 25)
Catalyst insulator Catalyst side
7.4 (0.75, 65)*
2
Catalyst rear diffuser
side9.6 (0.97, 85)*
2
Oil pan lower
7 (0.7, 62)*2
Oil pan drain plug34 (3.5, 25)
Oil strainer17 (1.7, 13)
*1 Oil pan upper M6 bolt
7 (0.7, 62)*
2
M8 bolt 21.5 (2.2, 16)
M10 bolt 33.5 (3.4, 25)
Vacuum pump23.5 (2.4, 17)
Cylinder head rear cover M6 bolt
9.7 (0.98, 86) *
2
M8 bolt 17 (1.7, 13)
Injection tube Nozzle side 23.0 (2.3, 17)
Fuel rail side 23.0 (2.3, 17)
Injection tube center23.0 (2.3, 17)
Nozzle support26.2 (2.7, 19)
Spill tube Nozzle side 18.7 (1.9, 14)
Cylinder head side 18.7 (1.9, 14)
Fuel rail57.5 (5.9, 42)
Fuel pump31.4 (3.2, 23)
Fuel pump sprocket39 (4.0, 29)

EC-14 Wiring Diagram ....................................................1294
Diagnostic Procedure ..........................................1296
DTC P2147, P2148 FUEL INJECTOR CIRCUIT ...1297
Component Description .......................................1297
CONSULT-II Reference Value in Data Monitor Mode
1297
On Board Diagnosis Logic ...................................1297
DTC Confirmation Procedure ..............................1297
Wiring Diagram ....................................................1298
Diagnostic Procedure ..........................................1300
Component Inspection .........................................1301
Removal and Installation .....................................1302
DTC P2228, P2229 BARO SENSOR .....................1303
Description ...........................................................1303
On Board Diagnosis Logic ...................................1303
DTC Confirmation Procedure ..............................1303
Diagnostic Procedure ..........................................1304
GLOW CONTROL SYSTEM ..................................1305
Description ...........................................................1305
Wiring Diagram ....................................................1306
Diagnostic Procedure ..........................................1308
Component Inspection .........................................1312
Removal and Installation .....................................1312
BRAKE SWITCH ....................................................1313
Description ...........................................................1313
CONSULT-II Reference Value in Data Monitor Mode
1313
Wiring Diagram ....................................................1314
Diagnostic Procedure ..........................................1316
Component Inspection .........................................1320
PNP SWITCH .........................................................1322
Description ...........................................................1322
CONSULT-II Reference Value in Data Monitor Mode
1322
Wiring Diagram ....................................................1323
Diagnostic Procedure ..........................................1324
PSP SWITCH .........................................................1326
Component Description .......................................1326
CONSULT-II Reference Value in Data Monitor Mode
1326
Wiring Diagram ....................................................1327
Diagnostic Procedure ..........................................1328
Component Inspection .........................................1329
Removal and Installation .....................................1330
FUEL TRANSPORT PUMP ....................................1331
Description ...........................................................1331
Wiring Diagram ....................................................1332
Diagnostic Procedure ..........................................1334
Component Inspection .........................................1338
Removal and Installation .....................................1338
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 1339
System Description ..............................................1339
Component Description .......................................1340
ASCD INDICATOR .................................................1341
Component Description .......................................1341
Wiring Diagram—LHD Models .............................1342
Wiring Diagram—RHD Models ............................1343
Diagnostic Procedure ..........................................1344START SIGNAL ......................................................1345
Wiring Diagram ....................................................1345
Diagnostic Procedure ...........................................1346
MI & DATA LINK CONNECTORS ..........................1348
Wiring Diagram ....................................................1348
SERVICE DATA AND SPECIFICATIONS (SDS) ...1350
General Specifications .........................................1350
Mass Air Flow Sensor ..........................................1350
Engine Coolant Temperature Sensor ...................1350
Fuel Rail Pressure Sensor ...................................1350
Glow Plug .............................................................1350
EGR Volume Control Valve ..................................1350
Crankshaft Position Sensor .................................1350
Camshaft Position Sensor ...................................1350
YD (WITHOUT EURO-OBD)
INDEX FOR DTC ....................................................1351
Alphabetical Index ................................................1351
DTC No. Index .....................................................1353
PRECAUTIONS ......................................................1355
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ..............................................................1355
On Board Diagnostic (OBD) System of Engine ...1355
Precautions ..........................................................1355
Wiring Diagrams and Trouble Diagnosis ..............1358
PREPARATION ......................................................1359
Special Service Tools ...........................................1359
Commercial Service Tools ...................................1359
ENGINE CONTROL SYSTEM ................................1360
System Diagram ..................................................1360
Vacuum Hose Drawing ........................................1361
System Chart .......................................................1362
Fuel Injection Control System ..............................1362
Fuel Injection Timing Control System ..................1364
Air Conditioning Cut Control ................................1364
Fuel Cut Control (At No Load & High Engine Speed) 1364
Crankcase Ventilation System .............................1365
CAN Communication ...........................................1365
BASIC SERVICE PROCEDURE ............................1370
Fuel Filter .............................................................1370
Fuel Pump Learning Value Clearing ....................1370
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........1372
DTC and MI Detection Logic ................................1372
Diagnostic Trouble Code (DTC) ...........................1372
Freeze Frame Data ..............................................1373
NATS (Nissan Anti-theft System) .........................1373
Malfunction Indicator (MI) ....................................1373
Relationship Between MI, DTC, CONSULT-II and
Driving Patterns ...................................................1376
TROUBLE DIAGNOSIS .........................................1378
Trouble Diagnosis Introduction ............................1378
DTC Inspection Priority Chart ..............................1381
Basic Inspection ...................................................1382
Symptom Matrix Chart .........................................1387
Engine Control Component Parts Location ..........1391
Circuit Diagram ....................................................1396
ECM Harness Connector Terminal Layout ...........1398