DTC P0341 CMP SENSOR
EC-1177
[YD (WITH EURO-OBD)]
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Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic ProcedureEBS011BP
1. CHECK STARTING SYSTEM
Turn ignition switch to START position.
Ye s o r N o
Ye s > > G O T O 2 .
No >> Check starting system. (Refer to SC-23, "
STARTING SYSTEM" .)
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
45 G/ORCamshaft position sensor
power supply[Ignition switch ON]Approximately 5.3V
47 G/R Camshaft position sensor[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.0 - 6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 6V
66 G/YCamshaft position sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
MBIB0877E
MBIB0878E
Does the engine turn over?
Does the starter motor operate?
EC-1186
[YD (WITH EURO-OBD)]
DTC P0401 EGR FUNCTION
DTC P0401 EGR FUNCTIONPFP:14710
DescriptionEBS011OS
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.
Engine stopped
Engine starting
Low engine coolant temperature
High engine speed
Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y
DTC P0404 EGR VOLUME CONTROL VALVE
EC-1193
[YD (WITH EURO-OBD)]
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DTC P0404 EGR VOLUME CONTROL VALVEPFP:14710
DescriptionEBS011P6
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.
Engine stopped
Engine starting
Low engine coolant temperature
High engine speed
Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y
DTC P0563 BATTERY VOLTAGE
EC-1215
[YD (WITH EURO-OBD)]
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DTC P0563 BATTERY VOLTAGEPFP:24410
On Board Diagnosis LogicEBS011BS
This self-diagnosis has the one trip detection logic.
MI will not light up for this self-diagnosis.
DTC Confirmation ProcedureEBS011BT
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 35 seconds.
4. If DTC is detected, go to EC-1215, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS011BU
1. INSPECTION START
Are jumper cables connected for the jump starting?
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 2.
2. CHECK BATTERY AND ALTERNATOR
Check that the proper type of battery and alternator is installed.
Refer to, SC-4, "
BATTERY" and SC-13, "CHARGING SYSTEM" .
OK or NG
OK >> GO TO 5.
NG >> Replace with a proper one.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0563
0563Battery voltage highAn excessively high voltage from the battery is
sent to ECM.
Battery
Battery terminal
Alternator
SEF817Y
EC-1362
[YD (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS011WZ
*1: The input signal is sent to the ECM through CAN communication line.
*2: The output signal is sent from the ECM through CAN communication line.
Fuel Injection Control SystemEBS011X0
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are sent to fuel injectors according to the input signals to adjust the amount of fuel injected to
preset value.
START CONTROL
Input/Output Signal Chart
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and fuel rail pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
Input (Sensor) ECM Function Output (Actuator)
Accelerator pedal position sensor
Fuel rail pressure sensor
Fuel pump temperature sensor
Engine coolant temperature sensor
Mass air flow sensor
Intake air temperature sensor
Crankshaft position sensor
Camshaft position sensor
Turbocharger boost sensor
Vehicle speed sensor*1
ESP/TCS/ABS control unit*1
Ignition switch
Stop lamp switch
Air conditioner switch*1
Park/neutral position switch
Battery voltage
Fuel level switch
Power steering pressure switch Fuel injection control Fuel injector and Fuel pump
Fuel injection timing control Fuel injector and Fuel pump
Fuel cut control Fuel injector and Fuel pump
Glow control system
Glow relay and glow indicator lamp*
2
On board diagnostic system
Malfunction indicator (MI)*2
EGR volume control EGR volume control valve
Cooling fan control Cooling fan relay
Turbocharger boost controlTurbocharger boost control solenoid
valve
Fuel transport pump control Fuel transport pump relay
Air conditioning cut control Air conditioner relay
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)Fuel injector
Fuel pump Crankshaft position sensor Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Fuel rail pressure sensor Fuel rail pressure
SEF648S
EC-1370
[YD (WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDUREPFP:00018
Fuel FilterEBS011X6
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
Start engine and let it idle for at least 1 minute after performing
air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at
the bottom of the fuel filter.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water dose not drain properly, move the priming up and down.
CAUTION:
When the water is drained, the fuel is also drained. Use a
pan, etc. to avoid fuel adherence to the rubber parts such as
the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
age the cock thread, resulting in water or fuel leak.
3. Bleed air of the fuel filter. Refer to EC-1370, "
AIR BLEEDING" .
4. Start the engine.
Fuel Pump Learning Value ClearingEBS011X7
DESCRIPTION
In order to always keep optimum fuel pressure in fuel rail, the ECM controls fuel pump in high precision with
monitoring the signal of fuel rail pressure sensor.
Accordingly, the ECM always learns characteristic value of fuel pump. Fuel Pump Learning Value Clearing is
an operating to clear the value of the fuel pump learning.
It must be performed after the fuel pump is changed. When the ECM is replaced with brand new one, the Fuel
Pump Learning Value Clearing is not necessary to be performed. If the ECM to be replaced has the possibility
of learning the characteristic value of fuel pump, the Fuel Pump Learning Value Clearing is necessary to be
performed after the ECM has been replaced.
OPERATION PROCEDURE
NOTE:
When removing fuel pump, perform Fuel Pump Learning Value Clearing before starting engine.
PBIB1932E
SMA825B
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-1375
[YD (WITHOUT EURO-OBD)]
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How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-1374, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to EC-
1699, "MI & DATA LINK CONNECTORS" .
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
These DTC numbers are clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC is indicated by the number of blinks of the MI as shown below. A DTC will be used as an
example for how to read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-1351, "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
1375, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" .
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memory before starting trouble diagnoses.
MI Condition
ON When the malfunction is detected.
OFF No malfunction.
PBIA3905E
DTC P0340 CMP SENSOR
EC-1527
[YD (WITHOUT EURO-OBD)]
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Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic ProcedureEBS0121Q
1. CHECK STARTING SYSTEM
Turn ignition switch to START position.
Ye s o r N o
Ye s > > G O T O 2 .
No >> Check starting system. (Refer to SC-23, "
STARTING SYSTEM" .)
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
45 G/ORCamshaft position sensor
power supply[Ignition switch ON]Approximately 5.3V
47 G/R Camshaft position sensor[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.0 - 6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 6V
66 G/YCamshaft position sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
MBIB0877E
MBIB0878E
Does the engine turn over?
Does the starter motor operate?