CAN SYSTEM (TYPE 9)
LAN-167
[CAN]
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3. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect steering angle sensor connector.
2. Check the following.
–LHD models
Check continuity between harness connector M75 terminals 14
(W), 5 (R) and steering angle sensor harness connector M81
terminals 4 (W), 5 (R).
–RHD models
Check continuity between harness connector M75 terminals 9
(W), 2 (R) and steering angle sensor harness connector M81
terminals 4 (W), 5 (R).
OK or NG
OK >> Connect all the connectors and diagnose again. Refer to
LAN-159, "
Work Flow" .
NG >> Repair harness.
ECM Circuit InspectionEKS00NLD
1. CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check following terminals and connectors for damage, bend and loose connection (control module side
and harness side).
–ECM connector
–Harness connector M75
–Harness connector E116
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.14 (W) - 4 (W) : Continuity should exist.
5 (R) - 5 (R) : Continuity should exist.
PKIC0347E
9 (W) - 4 (W) : Continuity should exist.
2 (R) - 5 (R) : Continuity should exist.
PKIC0348E
LAN-168
[CAN]
CAN SYSTEM (TYPE 9)
2. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect ECM connector.
2. Check resistance between ECM harness connector M118 termi-
nals 95 (G/R) and 87 (GY/R).
OK or NG
OK >> Replace ECM.
NG >> Repair harness between ECM and ESP/TCS/ABS con-
trol unit.
ESP/TCS/ABS Control Unit Circuit InspectionEKS00NLE
1. CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check terminals and connector of ESP/TCS/ABS control unit for damage, bend and loose connection
(control unit side and harness side).
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.
2. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect ESP/TCS/ABS control unit connector.
2. Check resistance between ESP/TCS/ABS control unit harness
connector E122 terminals 61 (W) and 63 (R).
OK or NG
OK >> Replace ESP/TCS/ABS control unit.
NG >> Repair harness between ESP/TCS/ABS control unit and
harness connector E116.
Steering Angle Sensor Circuit InspectionEKS00NLF
1. CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check terminals and connector of steering angle sensor for damage, bend and loose connection (sensor
side and harness side).
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.95 (G/R) - 87 (GY/R) : Approx. 108 - 132 Ω
SKIB0120E
61 (W) - 63 (R) : Approx. 54 - 66 Ω
PKIA9632E
CAN SYSTEM (TYPE 9)
LAN-169
[CAN]
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2. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect steering angle sensor connector.
2. Check resistance between steering angle sensor harness con-
nector M81 terminals 4 (W) and 5 (R).
OK or NG
OK >> Replace steering angle sensor.
NG >> Repair harness between steering angle sensor and har-
ness connector M75.
Combination Meter Circuit InspectionEKS00NLH
1. CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check terminals and connector of combination meter for damage, bend and loose connection (meter side
and harness side).
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.
2. CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect combination meter connector.
2. Check resistance between combination meter harness connec-
tor M44 terminals 22 (W) and 23 (R).
OK or NG
OK >> Replace combination meter.
NG >> Repair harness between combination meter and steer-
ing angle sensor.
CAN Communication Circuit InspectionEKS00NLI
1. CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect the battery cable from the negative terminal.
3. Check following terminals and connectors for damage, bend and loose connection (control module side,
control unit side, sensor side, meter side, connector side and harness side).
–ECM
–ESP/TCS/ABS control unit
–Steering angle sensor
–Combination meter
–Between ECM and combination meter
OK or NG
OK >> GO TO 2.
NG >> Repair terminal or connector.4 (W) - 5 (R) : Approx. 54 - 66 Ω
SKIA6870E
22 (W) - 23 (R) : Approx. 108 - 132 Ω
SKIA9780E
MA-2 Changing Fuel Filter ............................................... 34
REMOVAL ........................................................... 34
INSTALLATION .................................................... 35
INSPECTION AFTER INSTALLATION ................ 35
Changing Air Cleaner Filter .................................... 35
VISCOUS PAPER TYPE ..................................... 35
Changing Engine Oil ............................................... 35
Changing Oil Filter (TYPE A) .................................. 36
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
INSPECTION AFTER INSTALLATION ................ 36
Changing Oil Filter (TYPE B) .................................. 37
REMOVAL ........................................................... 37
INSTALLATION .................................................... 38
INSPECTION AFTER INSTALLATION ................ 38
Draining Water ........................................................ 38
CHASSIS AND BODY MAINTENANCE ................... 39
Checking Exhaust System ...................................... 39
Checking Clutch Fluid Level and Leaks ................. 39
Checking Clutch System ........................................ 39
Checking M/T Oil .................................................... 39
Changing M/T Oil .................................................... 40
Checking A/T Fluid ................................................. 40
Changing A/T Fluid ................................................. 41
Checking Transfer Oil ............................................. 41
Changing Transfer Oil ............................................. 42
Checking Propeller Shaft ........................................ 42
Checking Differential Gear Oil ................................ 43
Changing Differential Gear Oil ................................ 43
Balancing Wheels ................................................... 43
Rotation .................................................................. 43Checking Brake Fluid Level and Leaks ................... 44
Checking Brake Lines and Cables .......................... 44
Changing Brake Fluid ............................................. 44
Checking Disc Brake ............................................... 44
ROTOR ................................................................ 44
CALIPER .............................................................. 45
PAD ...................................................................... 45
Checking Steering Gear and Linkage ..................... 45
STEERING GEAR ............................................... 45
STEERING LINKAGE .......................................... 45
Checking Power Steering Fluid and Lines .............. 45
Axle and Suspension Parts ..................................... 46
Drive Shaft .............................................................. 46
Lubricating Locks, Hinges and Hood Latches ......... 46
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 47
Checking Body Corrosion ....................................... 48
HEMMED PANELS .............................................. 48
PANEL JOINT ...................................................... 48
PANEL EDGE ...................................................... 48
PARTS CONTACT ............................................... 48
PROTECTORS .................................................... 48
ANTI-CORROSION MATERIALS ........................ 48
DRAIN HOLES ..................................................... 48
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 49
Standard and Limit .................................................. 49
BELT DEFLECTION AND TENSION ................... 49
RADIATOR ........................................................... 49
ENGINE COOLANT CAPACITY .......................... 49
ENGINE OIL CAPACITY (APPROXIMATE) ........ 49
SPARK PLUG ...................................................... 49
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
DESCRIPTION
MA-5
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ROAD TEST
Check clutch operation
Check foot brake operation
Check parking brake operation
Check steering operation, self-centering and steering wheel alignment
Check engine performance
Check for squeaks, rattles and noise from interior, suspension and brakes
Check heating, ventilation and air conditioning operation
Check radio, cassette and CD player operation
Check odometer and trip meter operation and cancelling
Check instruments for operation
Check automatic transmission/transaxle shift pattern and kickdown operation (if applicable)
Check cruise control and navigation system operation (if applicable)
ENGINE OPERATING AND HOT
Check idle speed
Check automatic transmission/transaxle oil level (if applicable)
FINAL INSPECTION
Remove vehicle protection kit
Fit interior mats and wheel covers
Check for interior and exterior metal and paint damage
Wash, clean interior and exterior
: Not applicable to this model
MA-44
CHASSIS AND BODY MAINTENANCE
Checking Brake Fluid Level and LeaksELS000BJ
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesELS000BK
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidELS000BL
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-8, "
Changing Brake Fluid" .
Refill with recommended brake fluid “DOT 3” or “DO4”.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.
Checking Disc BrakeELS000BM
ROTOR
Check condition, wear, and damage.
SFIA0066J
SBR389C
SBR419C
Applied Front Rear
Brake model AD31VD AD9VA
Standard thickness 28.0 mm (1.102 in) 16.0 mm (0.630 in)
Maximum runout 0.04 mm (0.0016 in) 0.07 mm (0.0028 in)
Minimum thickness (Wear limit) 26.0 mm (1.024 in) 14.0 mm (0.551 in)
IDX-3
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IDX
ALPHABETICAL INDEX
EC-1641
Basic inspection .. EC-79, EC-578, EC-1012, EC-1382
Battery ................................................................. SC-4
Baulk ring (M/T) .................................... MT-23, MT-41
Blower motor .... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25
Blower unit ....................... ATC-125, MTC-22, MTC-24
BOOST - Wiring diagram ............... EC-1153, EC-1508
Boring/horning cylinder block(QR20DE-QR25DE) .......
EM-111
Brake booster .................................................... BR-23
Brake fluid change ............................................... BR-8
Brake fluid level ................................................. MA-44
Brake fluid level and line check ........................... BR-8
Brake hydraulic line ........................................... BR-10
Brake inspection ................................................ MA-44
Brake lines and cables inspection ..................... MA-44
Brake master cylinder ........................................ BR-14
Brake pedal ......................................................... BR-6
Brake switch ..... EC-405, EC-809, EC-1313, EC-1664
BRK/SW - Wiring diagram EC-406, EC-811, EC-1314,
EC-1665
Bulb specifications ............................................ LT-152
Bumper, front ....................................................... EI-14
Bumper, rear ........................................................ EI-17
C
Camshaft inspection(QR20DE-QR25DE) .......... EM-58
Camshaft inspection(YD22DDTi) .................... EM-181
Camshaft position sensor (CMPS) EC-1169, EC-1175,
EC-1525
, EC-1531
Camshaft position sensor (PHASE) .. EC-257, EC-701
Camshaft(QR20DE-QR25DE) ........................... EM-56
Camshaft(YD22DDTi) ...................................... EM-180
CAN - Wiring diagram ....... EC-134, EC-634, EC-1057,
EC-1426
, LAN-12, LAN-28, LAN-44, LAN-69, LAN-87,
LAN-105
, LAN-131, LAN-144, LAN-157
CAN (Controller Area Network) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
CAN communication EC-39, EC-133, EC-552, EC-633,
EC-989
, EC-1056, EC-1365, EC-1425, AT-32, AT-97,
AT-329
, TF-45, LAN-11, LAN-27, LAN-43, LAN-68,
LAN-86
, LAN-104, LAN-130, LAN-143, LAN-156
Canister-See EVAP canister ............. EC-525, EC-965
CHARGE - Wiring diagram .................... SC-14, SC-15
Charging system ................................................ SC-13
Chassis and body maintenance ........................ MA-39
CHIME - Wiring diagram ................ DI-54, DI-57, DI-58
CIGAR - Wiring diagram .................................. WW-29
Cigarette lighter ............................................... WW-29
Circuit breaker ................................................... PG-12
CKPS - Wiring diagram EC-1059, EC-1158, EC-1164,
EC-1428
, EC-1513, EC-1520
Clearance lamp ................................................ LT-116
Clock ................................................................... DI-63
CLOCK - Wiring diagram .................................... DI-63
Closed loop control .............................. EC-36, EC-549
Clutch cover ....................................................... CL-16
Clutch disc ......................................................... CL-16
Clutch master cylinder ......................................... CL-9
Clutch operating cylinder ................................... CL-12
Clutch pedal ......................................................... CL-5
Clutch release bearing ....................................... CL-14
Clutch release mechanism ................................ CL-14
Clutch withdrawal lever ...................................... CL-14
CMPS - Wiring diagram EC-1059, EC-1170, EC-1176,
EC-1428
, EC-1526, EC-1532
Coil spring (rear) ............................................... RSU-8
Collision diagnosis .......................................... SRS-48
Combination meter ............................................... DI-4
Combination switch ............................................. LT-96
Component Location (auto A/C) ......... ATC-35, MTC-4
Compression pressure(QR20DE-QR25DE) ..... EM-70
Compression pressure(YD22DDTi) ................ EM-209
Compressor clutch removal and installation .. ATC-146
Compressor special service tool ...................... ATC-14
Condenser ..................................................... ATC-155
Connecting rod bearing clearance(QR20DE-QR25DE)
EM-109
Connecting rod bearing clearance(YD22DDTi) EM-252
Connecting rod bushing clearance(YD22DDTi) EM-246
Connecting rod(QR20DE-QR25DE) ............... EM-109
Connecting rod(YD22DDTi) .............. EM-242, EM-248
CONSULT for engine ......................... EC-103, EC-604
CONSULT-II for engine ................. EC-1034, EC-1405
Control lever (M/T) ............................................. MT-16
Control unit ..................................... ATC-120, MTC-21
Control units (terminal arrangement) ................. PG-76
Controller Area Network (CAN) ........ LAN-11, LAN-27,
LAN-43
, LAN-68, LAN-86, LAN-104, LAN-130,
LAN-143
, LAN-156
Converter housing installation ......................... AT-523
COOL/F - Wiring diagram EC-356, EC-759, EC-1127,
EC-1483
Coolant replacement(QR20DE-QR25DE) ........ MA-20
Coolant replacement(YD22DDTi) ..................... MA-30
Cooling circuit (engine)(QR20DE-QR25DE) ....... CO-7
Cooling circuit (engine)(YD22DDTi) ................. CO-30
Cooling fan ............................................ CO-19, CO-37
Cooling fan relay EC-367, EC-770, EC-1137, EC-1492
Coupling sleeve (M/T) ........................... MT-23, MT-41
Cowl top .............................................................. EI-20
Cowl top cover .................................................... EI-20
Crankcase ventilation system .......... EC-989, EC-1365
Crankcase ventilation system - See Positive crankcase
ventilation ........................................... EC-527
, EC-967
Crankshaft position sensor (POS) ..... EC-250, EC-693
Crankshaft position sensor (TDC) EC-1157, EC-1163,
EC-1512
, EC-1518
Crankshaft(QR20DE-QR25DE) ........................ EM-90
Cylinder block boring(QR20DE-QR25DE) ...... EM-112
Cylinder block boring(YD22DDTi) ................... EM-250
Cylinder block(QR20DE-QR25DE) ................... EM-89
Cylinder block(YD22DDTi) .............................. EM-230
Cylinder head bolt tightening(QR20DE-QR25DE) ........