TROUBLE DIAGNOSIS
EC-73
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TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS010LP
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow EC-74, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-76, "
Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-74
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
WORK FLOW
Flow Chart
*1 If time data of “SELF-DIAG
RESULTS” is other than [0] or [1t],
perform EC-124, "
TROUBLE DIAG-
NOSIS FOR INTERMITTENT INCI-
DENT" .*2 If the incident cannot be verified, per-
form EC-124, "
TROUBLE DIAGNO-
SIS FOR INTERMITTENT
INCIDENT" .*3 If the on board diagnostic system
cannot be performed, check main
power supply and ground circuit.
Refer to EC-125, "POWER SUPPLY
AND GROUND CIRCUIT" .
*4 If malfunctioning part cannot be
detected, perform EC-124, "
TROU-
BLE DIAGNOSIS FOR INTERMIT-
TENT INCIDENT" .*5EC-61, "
Driving Pattern"*6EC-120, "TROUBLE DIAGNOSIS -
SPECIFICATION VALUE"
MBIB0159E
TROUBLE DIAGNOSIS
EC-75
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Description for Work Flow
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using EC-76,
"DIAGNOSTIC WORKSHEET" .
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and the
(1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-63, "
HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION" .) The (1st trip) DTC and the (1st trip) freeze frame data can be used when
duplicating the incident at STEP III & IV.
If the incident cannot be verified, perform EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the customer.
(The Symptom Matrix Chart will be useful. See EC-84, "
Symptom Matrix Chart" .)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the (1st
trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO
TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The (1st trip)
DTC cannot be displayed by this check, however, this simplified check is an effective alternative.
The NG result of the Overall Function Check is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-79, "
Basic Inspection" .)Then per-
form inspections according to the Symptom Matrix Chart. (Refer to EC-84, "
Symptom Matrix Chart" .)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-95, "
ECM Terminals and Reference Value" , EC-115, "CONSULT-II Reference Value in Data Monitor
Mode" .
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in
GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-124, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code [DTC No. P0000] is detected. If the incident is
still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in ECM
and TCM (Transmission control module). (Refer to EC-63, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC
INFORMATION" and AT-42, "HOW TO ERASE DTC" .)
TROUBLE DIAGNOSIS
EC-79
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Basic InspectionEBS010LS
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
SEF983U
SEF976U
SEF977U
EC-80
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
3. CHECK TARGET IDLE SPEED
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute.
3. Check idle speed.
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
4. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-46, "
Accelerator Pedal Released Position Learning" .
>> GO TO 5.
5. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-47, "
Throttle Valve Closed Position Learning" .
>> GO TO 6.
PBIA8513J
QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
SEF058Y
QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
TROUBLE DIAGNOSIS
EC-81
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6. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-47, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Ye s > > G O T O 7 .
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the Following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-257, "DTC P0340 CMP SENSOR
(PHASE)" .
Check crankshaft position sensor (POS) and circuit. Refer to EC-250, "DTC P0335 CKP SENSOR (POS)"
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9. CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to BL-108,
"NATS (NISSAN ANTI-THEFT SYSTEM)" .
>> GO TO 4. QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
SEF058Y
EC-82
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
10. CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
OK or NG
OK >>INSPECTION END
NG >> GO TO 11.
11 . PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-46, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-47, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-47, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4. M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
PBIB0514E
TROUBLE DIAGNOSIS
EC-83
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14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
OK or NG
OK >>INSPECTION END
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-46, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4. QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
QR20DE with M/T models
: 650 ± 50 rpm (in Neutral position)
Except above
: 700 ± 50 rpm [in P or N (A/T), Neutral (M/T) position]
SEF058Y
M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
PBIB0514E