ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-569
[QR (WITHOUT EURO-OBD)]
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EC
MI Flashing without DTC
If the ECM is in Diagnostic Test Mode II, MI may flash when engine is running. In this case, check ECM diag-
nostic test mode. EC-569, "
HOW TO SWITCH DIAGNOSTIC TEST MODE" .
How to switch the diagnostic test (function) modes, and details of the above functions are described later, EC-
569, "HOW TO SWITCH DIAGNOSTIC TEST MODE" .
The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-569, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-569, "How to Set Diagnostic
Test Mode II (Self-diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MI on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to DI-35,
"WARNING LAMPS" or see EC-958, "MI & DATA LINK CONNECTORS" .
PBIB0092E
EC-1002
[YD (WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
PBIB0092E
EC-1374
[YD (WITHOUT EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MI starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
Diagnostic Test
ModeKEY and ENG.
Sta tusFunction Explanation of Function
Mode I Ignition switch in
ON position
Engine stoppedBULB CHECK This function checks the MI bulb for damage (blown, open
circuit, etc.).
If the MI does not come on, check MI circuit. (See EC-
1699, "MI & DATA LINK CONNECTORS" .)
Engine running MALFUNCTION
WARNINGThis is a usual driving condition. When ECM detects a mal-
function, the MI will light up to inform the driver that a mal-
function has been detected.
Mode II Ignition switch in
ON position
Engine stoppedSELF-DIAGNOSTIC
RESULTSThis function allows DTCs to be read.
PBIB0092E
RAX-8
WHEEL HUB (2WD)
INSPECTION AFTER DISASSEMBLY
Check for deformity, cracks and damage of each parts, replace if there are.
Wheel Hub
Check wheel hub for deformation, cracks, and other damage. If any irregular conditions are found, replace if
there are.
Axle Housing
Inspect axle housing for deformation, cracks, and other damage. If any irregular conditions are found, replace
axle housing.
Snap Ring
Check snap ring for wear or other damage. If any irregular conditions are found, replace snap ring.
ASSEMBLY
1. Using a flat-bladed screwdriver or similar tool, install snap ring securely to the ditch of axle housing inner
side.
2. Using a drift [SST] to press wheel bearing securely from axle
housing inner side as far as it will go.
NOTE:
Do not reuse wheel bearing.
Final press load guideline 49,033 N (5,000 kg, 11,000 lb)
3. Using a drift [SST] to press wheel hub onto axle housing.
NOTE:
Final press load guideline 49,033 N (5,000 kg, 11,000 lb).
4. Set sensor rotor to axle housing.
NOTE:
Do not reuse sensor rotor.
5. Install lock nut to axle housing.
6. After installation of lock nut, be sure to perform caulking. Refer
to figure for caulking procedure.
INSPECTION AFTER ASSEMBLY
1. With wheel hub pressed into wheel bearing, apply 49,030 N (5,000 kg, 11,025 lb) to wheel hub and rotate
both clockwise and counterclockwise 10 times to minimize resistance.
2. At a rotating speed of 8 – 12 rpm, place a spring balance at the point where strut is joined (upper side
bolt hole). Measure rotating torque.
SDIA1349E
SDIA0157E
SDIA0964E
BR-6
BRAKE PEDAL
BRAKE PEDALPFP:46501
On-Vehicle Inspection and AdjustmentEFS000C1
Adjust clearance between dash panel and brake pedal upper surface
to the following dimensions.
1. Loosen stop lamp switch by rotating it counter-clockwise by 45°.
2. Loosen input rod lock nut (A), then rotate input rod, set pedal to
the specified height, and tighten lock nut (A).
CAUTION:
Confirm threaded end of input rod remains inside the cle-
vis.
3. Pull pedal by hand and hold it. Press stop lamp switch until its
threaded end contacts the stopper rubber.
4. While holding it against the stopper rubber, turn the switch clock-
wise by 45° and secure it.
CAUTION:
Be sure stopper rubber to stop lamp switch screw threaded
end gap (C) is within the specifications.
5. Check pedal free play.
CAUTION:
Be sure stop lamps go off when pedal is released.
6. Start engine and check brake pedal depressed height.
SFIA0348E
H1Brake pedal heightM/T model 156 - 166 mm (6.14 - 6.54 in)
A/T model 164 - 174 mm (6.46 - 6.85 in)
H
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Pedal height when depressed
[With engine running and at a depression force of 490 N (50 kg,110.6
lb)]M/T model 80 mm (3.15 in) or more
A/T model 85 mm (3.35 in) or more
C Clearance between stopper rubber and threaded end of stop lamp switch 0.74 - 1.96 mm (0.0291 - 0.0772 in)
A Pedal play3 - 11 mm (0.12 - 0.43 in)
: 16 - 21 N·m (1.6 - 2.2 kg-m, 12 - 15 ft-lb)
SFIA0160E
PRECAUTIONS
ATC-11
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SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2″-16
ACME.
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale every three months.
To calibrate the weight scale on the ACR4:
1. Press Shift/Reset and Enter at the same time.
2. Press 8787 . “A1 ” will be displayed.
3. Remove all weight from the scale.
4. Press 0 , then press Enter . “0.00 ” will be displayed and change to “A2 ”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb) on the center of
the weight scale.
6. Enter the known weight using four digits. (Example 10 lb = 10.00, 10.5 lb = 10.50)
7. Press Enter — the display returns to the vacuum mode.
8. Press Shift/Reset and Enter at the same time.
9. Press 6 — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00 ” will be displayed.
11 . P r e s s Shift/Reset to return the ACR4 to the program mode.
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
PS-10
STEERING WHEEL
Removal and InstallationEGS001BZ
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set front wheels in the straight-ahead direction.
2. Remove driver air bag module. Refer to SRS-30, "
DRIVER AIR BAG MODULE" .
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller [SST].
INSTALLATION
Reverse the removal procedure for installation attentive to the following operation.
NOTE:
About the neutral position, wind spiral cable lightly clockwise until it
is tightened. Turn it counterclockwise (approximately 2.5 turns and a
quarter of a turn) and stop turning it after aligning it with the adjust-
ment mark. (Since service parts are fixed with a stopper with the
neutral position adjusted, installation is possible without any adjust-
ment after removing the stopper.)
CAUTION:
Do not run spiral cable idle needlessly. And do not turn it more
than necessary (or it leads to disconnection of the cable).
SGIA0080E
SHIA0145E
POWER STEERING GEAR AND LINKAGE
PS-25
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18. Set dial gauge as shown in the figure. Measure vertical move-
ment of rack assembly when pinion is turned clockwise with
torque of 4.9 N·m (0.5 kg-m, 43 in-lb). Readjust adjusting screw
angle if the measured value is outside the standard. Replace
gear assembly if the measured value is still outside the standard
or adjusting screw rotating torque is 4.9 N·m (0.5 kg-m, 43 in-lb)
or less.
19. Install large end of boot to gear housing assembly.
20. Install small end of boot to inner socket boot mounting groove.
21. Install boot clamp to boot small end.
22. Install large side of boot clamp.
NOTE:
Do not reuse large side of boot clamp.
Tighten large side of boot with boot clamp (stainless wire).
Wrap clamp around boot groove for two turns. Insert a flat-
bladed screwdriver in loops on both ends of wire. Twist 4 to
4.5 turns while pulling them with force of approximately 98 N
(10 kg, 22 lb).
Twist boot clamp as shown. Pay attention to relationship
between winding and twisting directions.
SGIA0465E
Vertical movement of rack 0.265 mm (0.0104 in) or less
Measuring pointRack axial direction 5 mm (0.197 in) from housing end surface
Rack radial direction Axial direction of the adjusting screw
SGIA0550E
Wire length “L” : 370 mm (14.57 in)
SGIA0163E
SGIA0164E