DTC P0234 TC SYSTEM
EC-1145
[YD (WITH EURO-OBD)]
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DTC P0234 TC SYSTEMPFP:14411
DescriptionEBS011AF
The load from the turbocharger boost control solenoid valve controls
the actuator. By changing the variable nozzle vane opening through
the rods, the intake air volume is adjusted.
The turbocharger boost control solenoid valve is moved by ON/OFF
pulse from the ECM. The longer the ON pulse, the charge air pres-
sure rises.
On Board Diagnosis LogicEBS011AI
These self-diagnoses have the one trip detection logic.
The MI will not light up for these self-diagnoses.
NOTE:
If DTC P0234 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
Overall Function CheckEBS011AJ
Use this procedure to check the overall function of the turbocharger. During this check, a DTC might not be
confirmed.
1. Start engine and let it idle.
2. Make sure that turbocharger control actuator rod moves slightly
when engine is started.
3. If NG, go to EC-1147, "
Diagnostic Procedure" .
MBIB0626E
PBIB1897E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0234
0234Turbocharger overboost
conditionECM detects turbocharger boost pressure
is excessively high.
Turbocharger
Vacuum pump
Turbocharger boost sensor
Turbocharger boost control solenoid valve
PBIB1936E
DTC P0401 EGR FUNCTION
EC-1187
[YD (WITH EURO-OBD)]
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EC
CONSULT-II Reference Value in Data Monitor ModeEBS011OT
Specification data are reference values.
On Board Diagnosis LogicEBS011TY
DTC Confirmation ProcedureEBS011TZ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine.
3. Maintain the following conditions for at least 40 consecutive sec-
onds.
4. If 1st trip DTC is detected, go to EC-1189, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0401
0401Exhaust gas recirculation flow
insufficient detectedThe exhaust gas recirculation flow is
insufficient.
Harness or connectors
(The EGR volume control valve
circuit is open or shorted.)
EGR volume control valve stuck
closed
EGR passage clogged
PBIB2156E
COOLAN TEMP/S 50 - 89 °C (122 - 192 °F)
Voltage between ECM terminal 55 (Intake air tem-
perature sensor) and ground1.7 - 2.6V
PBIB2017E
DTC P0401 EGR FUNCTION
EC-1189
[YD (WITH EURO-OBD)]
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EC
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS011OW
1. CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EGR volume control valve harness connector.
3. Turn ignition switch ON.
4. Check voltage between EGR volume control valve terminals 2, 5
and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F30, M63
Harness for open or short between EGR volume control valve and ECM
Harness for open or short between EGR volume control valve and ECM relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
25
26
27
28GY
W/L
OR/B
GY/BEGR volume control valve[Engine is running]
Warm-up condition
Idle speed0.1 - 14V
(Voltage signals of each ECM ter-
minals differ according to the con-
trol position of EGR volume
control valve.)
PBIB1901E
Voltage: Battery voltage
PBIB2013E
EC-1194
[YD (WITH EURO-OBD)]
DTC P0404 EGR VOLUME CONTROL VALVE
CONSULT-II Reference Value in Data Monitor ModeEBS011P7
Specification data are reference values.
On Board Diagnosis LogicEBS011U2
DTC Confirmation ProcedureEBS011U3
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine.
3. Maintain the following conditions for at least 20 consecutive sec-
onds.
4. If 1st trip DTC is detected, go to EC-1196, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0404
0404Exhaust gas recirculation con-
trol circuit range/performanceAn improper voltage signal is sent to
ECM through EGR volume control
valve.
Harness or connectors
(The EGR volume control valve
circuit is open or shorted.)
EGR volume control valve stuck
closed
PBIB2156E
COOLAN TEMP/S 22 - 87 °C (72 - 189 °F)
Voltage between ECM terminal 55 (Intake air tem-
perature sensor) and ground0.9 - 4.0V
PBIB2017E
EC-1196
[YD (WITH EURO-OBD)]
DTC P0404 EGR VOLUME CONTROL VALVE
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS011PA
1. CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EGR volume control valve harness connector.
3. Turn ignition switch ON.
4. Check voltage between EGR volume control valve terminals 2, 5
and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F30, M63
Harness for open or short between EGR volume control valve and ECM
Harness for open or short between EGR volume control valve and ECM relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
25
26
27
28GY
W/L
OR/B
GY/BEGR volume control valve[Engine is running]
Warm-up condition
Idle speed0.1 - 14V
(Voltage signals of each ECM ter-
minals differ according to the con-
trol position of EGR volume
control valve.)
PBIB1901E
Voltage: Battery voltage
PBIB2013E
EC-1350
[YD (WITH EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00100
General SpecificationsEBS011GJ
Mass Air Flow SensorEBS011GK
Engine Coolant Temperature SensorEBS011GL
Fuel Rail Pressure SensorEBS011GM
Glow PlugEBS011GN
EGR Volume Control ValveEBS011GO
Crankshaft Position Sensor EBS011GP
Refer to EC-1162, "Component Inspection" .
Camshaft Position Sensor EBS011GQ
Refer to EC-1174, "Component Inspection" .
EngineYD22DDTi
Idle speed725 ± 25 rpm
Maximum engine speed 4,900 rpm
Supply voltageBattery voltage (11 - 14V)
Ignition switch ON (Engine stopped.) Approx. 0.4V
Idle (Engine is warmed up to normal operating temperature.) 1.5 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.2 - 2.7V
Temperature °C (°F)Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Supply voltageApproximately 5V
Idle (Engine is warmed up to normal operating temperature.) 1.7 - 2.0V
2,000 rpm (Engine is warmed up to normal operating tempera-
ture.)2.0 - 2.3V
Resistance [at 25°C (77°F)] Ω Approximately 0.8
Resistance [at 25°C (77°F)] Ω13 - 17
EC-1362
[YD (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS011WZ
*1: The input signal is sent to the ECM through CAN communication line.
*2: The output signal is sent from the ECM through CAN communication line.
Fuel Injection Control SystemEBS011X0
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are sent to fuel injectors according to the input signals to adjust the amount of fuel injected to
preset value.
START CONTROL
Input/Output Signal Chart
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and fuel rail pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
Input (Sensor) ECM Function Output (Actuator)
Accelerator pedal position sensor
Fuel rail pressure sensor
Fuel pump temperature sensor
Engine coolant temperature sensor
Mass air flow sensor
Intake air temperature sensor
Crankshaft position sensor
Camshaft position sensor
Turbocharger boost sensor
Vehicle speed sensor*1
ESP/TCS/ABS control unit*1
Ignition switch
Stop lamp switch
Air conditioner switch*1
Park/neutral position switch
Battery voltage
Fuel level switch
Power steering pressure switch Fuel injection control Fuel injector and Fuel pump
Fuel injection timing control Fuel injector and Fuel pump
Fuel cut control Fuel injector and Fuel pump
Glow control system
Glow relay and glow indicator lamp*
2
On board diagnostic system
Malfunction indicator (MI)*2
EGR volume control EGR volume control valve
Cooling fan control Cooling fan relay
Turbocharger boost controlTurbocharger boost control solenoid
valve
Fuel transport pump control Fuel transport pump relay
Air conditioning cut control Air conditioner relay
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)Fuel injector
Fuel pump Crankshaft position sensor Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Fuel rail pressure sensor Fuel rail pressure
SEF648S
EC-1400
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
14 W/PU Fuel level switch[Ignition switch ON]Some fuel is in the fuel tankApproximately 0V
[Ignition switch ON]
No fuel is in the fuel tankBATTERY VOLTAGE
(11 - 14V)
19 L Air conditioner relay[Engine is running]
Air conditioner switch is OFFBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Both air conditioner switch and blower fan
switch are ON (Compressor is operating)Approximately 0.1V
21
22
23
24G/R
GY/L
G/R
GY/LFuel injector No. 2
Fuel injector No. 2
Fuel injector No. 3
Fuel injector No. 3[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.0 - 9V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 9V
25
26
27
28GY
W/L
OR/B
GY/BEGR volume control valve[Engine is running]
Warm-up condition
Idle speed0.1 - 14V
(Voltage signals of each ECM ter-
minals differ according to the con-
trol position of EGR volume
control valve.)
29 L Fuel pump[Engine is running]
Warm-up condition
Idle speed0.5 - 1.0V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0.5 - 1.0V
34 LG/B Cooling fan relay (High)[Engine is running]
Cooling fan is not operating
Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
Cooling fan is operating at high speedApproximately 0.1V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
MBIB0881E
MBIB0882E
MBIB0887E
MBIB0888E