2005 MITSUBISHI LANCER power steering fluid

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-29
LUBRICATION AND SEALING POINTS
AC200119AC
Grease: Silicone greaseFluid:
ATF DXRON III or
DEXRON II
Grease: Repair kit grease
Fluid:
ATF DXRON III or
DEXRON II
Sealant:
3M ATD Part No. 8661, 8663
or equivalent Grease:
Multipurpose grease
SAE J310, NLGI No.2
or equivalent
Fluid:
ATF DXRON III or
DEXRON IIFluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON IIGrease: Repair kit grease
Fluid:
ATF DXRON III or DEXRON II

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-37
POWER STEERING OIL PUMP ASSEMBLY
REMOVAL AND INSTALLATIONM1372005200298
<1300, 1600>
Pre-removal Operation
•Power Steering Fluid Draining (Refer to P.37-13).Post-installation Operation
•Power Steering Fluid Supplying and Bleeding (Refer to
P.37-13).
•Drive Belt Tension Check (1300, 1600: refer to GROUP
11A, On-vehicle Service − Drive Belt Tension Check
P.11A-7/2000: refer to GROUP 11C, On-vehicle Service −
Drive Belt Tension Check P.11C-7).
AC209708
87
12 34
5
6
57 ± 7 N·m
40 ± 4 N·m 22 ± 4 N·m
N
9
40 ± 5 N·m
AC
Removal steps
1. Pressure switch connector
2. A/C compressor harness connector
bracket
3. Drive belt
4. Suction hose5. Eye bolt
6. O-ring
7. Pressure hose
8. Oil pump assembly
9. Oil pump braceRemoval steps (Continued)

POWER STEERING HOSES
POWER STEERING37-42
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-210). Also, put the front wheels in straight-ahead position.
Failure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.

Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to
P.37-13). and Bleeding (Refer to P.37-13).
AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m 12 ± 2 N·m
49 ± 10 N·m 12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3 1
2
9
13
10
711 12
568
12 ± 2 N·m12 ± 2 N·m
2
9
4 7 8
7 8
7
8
57 ± 7 N·m57 ± 7 N·m 57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·m
Crossmember 12 ± 2 N·m
<1300, 1600> <2000>
12 ± 2 N·m
Removal steps
1. Oil reservoir
>>C<<2. Suction hose
>>B<<3. Return hose•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-210). Removal steps (Continued)

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-9
ENGINE AND TRANSMISSION <4G1-MPI (LHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301128
B-118B-101 B-102
B-113
B-114 B-115 B-116B-117
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109
B-110 B-111
*
B-112
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor
B-109 (3-B) Input shaft speed sensor
B-110 (2-B) Back-up lamp switch
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-11
ENGINE AND TRANSMISSION <4G1-MPI (RHD) > (CONTINUED)
NOTE: On A/T only, the standard routing positions
for the corrugated tube and wiring harness are
marked by*.
AC301131
B-117B-101 B-102
B-113 B-114 B-115 B-116
Earth cable
Control wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
*
AC
9
10
11
13
B-103
B-104B-105
B-107
B-108
Battery wiring
harness
B-109 B-110 B-111
*
B-112
B-118
B-101 (2-BR) Emission solenoid valve (EGR system)
B-102 (4-GR) Inlet manifold absolute pressure sensor
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-107 (3-B) Camshaft position sensor
B-108 (3-GR) Output shaft speed sensor
B-109 (3-B) Input shaft speed sensor
B-110 (2-B) Back-up lamp switch
B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unitB-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-13
ENGINE AND TRANSMISSION <4G6-MPI (LHD) > (CONTINUED)
AC301134
B-118B-101
B-114 B-115 B-116B-117
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
B-113
B-105Connector
symbol
-101
thru
-118B
AC
9
10
11
13
B-103B-104B-106
B-112
B-110 Battery wiring
harness
B-111
B-107
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-15
ENGINE AND TRANSMISSION <4G6-MPI (RHD) > (CONTINUED)
AC301137
B-117B-105 B-101
B-113 B-114 B-115 B-116
Control wiring
harness Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Connector
symbol
-101
thru
-118B
AC
9
11
13
B-103
B-106
B-118
B-112
Battery wiring
harness
B-110
B-111
B-107
B-104
10
Earth cable
B-101 (2-BR) Emission solenoid valve (EGR system)
B-103 (6-B) Throttle body idle speed control servo
B-104 (3-GR) Ignition coil 1
B-105 (2-B) Emission solenoid valve (Purge control
system)
B-106 (1-B) Capacitor
B-107 (3-B) Camshaft position sensor
B-110 (2-B) Back-up lamp switch B-111 (2-B) Water temperature sensor unit
B-112 (1-B) Water temperature gauge unit
B-113 (3-GR) Ignition coil 2
B-114 (1-B) A/C compressor
B-115 (1-B) Power steering fluid pressure switch
B-116 (3-B) Engine crank angle sensor
B-117 (2-GR) Engine control detonation sensor
B-118 (28-GR) ABS-ECU

ENGINE CONTROL SYSTEM <4G1-M/T (LHD)>
CIRCUIT DIAGRAMS90-30
ENGINE CONTROL SYSTEM <4G1-M/T (LHD)> (CONTINUED)
ENGINE CONTROL SYSTEM <4G1-M/T (LHD)> (CONTINUED)
ENGINE CONTROL
RELAY
FUEL
INJECTOR 1FUEL
INJECTOR 2FUEL
INJECTOR 3FUEL
INJECTOR 4
ENGINE-
ECU
ENGINE CONTROL
OXYGEN SENSOR
(REAR)ENGINE
CONTROL
OXYGEN
SENSOR
(FRONT)
INLET MANIFOLD
ABSOLUTE PRESSURE SENSORWATER
TEMPERA-
TURE
SENSOR
UNITTHROTTLE
BODY
THROTTLE
SENSOR EMISSION
SOLENOID
VALVE
(PURGE
CONTROL
SYSTEM)EMISSION
SOLENOID
VALVE
(EGR
SYSTEM)CAMSHAFT
POSITION
SENSORENGINE
CRANK
ANGLE
SENSOR
OUTPUT GNDPOWER
SOURCE
INTAKE AIR
TEMPERATURE
SENSOR
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Gray R : Red P : Pink V : Violet
CHARGING
SYSTEMMANUAL AIR
CONDITIONER
·MANUAL AIR
CONDITIONER ·COOLING
SYSTEMTHROTTLE
BODY
IDLE SPEED
CONTROL
SERVO
ENGINE-ECU
ENGINE CONTROL
DETONATION
SENSOR
IMMOBILIZER
SYSTEMIGNITION
SYSTEM
FRONT
SIDE
ENGINE-
ECU
(FUSE )2
(FUSE )15
DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR
POWER
STEERING
FLUID PRESSURE
SWITCHENGINE
SPEED
DETECTION
CONNECTOR VEHICLE
SPEED
SENSOR
METER AND
GAUGE
Wire colour code
B : Black LG : Light green G : Green L : Blue W : White Y : Yellow SB : Sky blue
BR : Brown O : Orange GR : Grey R : Red P : Pink V : Violet
FRONT
SIDE