2005 MITSUBISHI LANCER EVOLUTION IX water pump

64G6 – TIGHTENING TORQUE
PartTightening Torque
Air pipe assembly bolt (eye bolt) 49 ± 5
Air pipe assembly bolt (M6 flange) 11 ± 1
Air pipe assembly bolt (M8 flange) 24 ± 3
Air pipe assembly bolt (M8 washer) 14 ± 1
Air control valve assembly bolt 22 ± 4
Engine hanger bolt 19 ± 3
Intake air temperature sensor 14 ± 1
Boost sensor bolt 5.0 ± 1.0
Intake manifold stay bolt 31 ± 3
Intake manifold bolt (M8) 20 ± 2
Intake manifold bolt nut (M10) 36 ± 6
Exhaust manifold
Engine hanger bolt 22 ± 3
Turbocharger heat protector bolt 23 ± 3
Oxygen sensor 44 ± 5
Exhaust fitting bracket bolt 35 ± 6
Exhaust filling bolt nut 59 ± 5
Air outlet fitting bolt 19 ± 1
Oil return pipe bolt (flange) 14 ± 1
Oil return pipe bolt (washer) 9.0 ± 1.0
Turbocharger assembly and pipe assembly bolt, nut 64 ± 5
Oil pipe bolt (M10 eye bolt) 17 ± 2
Oil pipe bolt (M12 eye bolt) 31 ± 2
Oil pipe bolt (M12 flange) 11 ± 1
Water pipe bolt (flange) 10 ± 1
Water pipe bolt (eye bolt) 42 ± 7
Exhaust manifold nut (M8) 33 ± 6
Exhaust manifold nut (M10) 55 ± 10
Water pump / Water hose
Coolant temperature sensor 29 ± 10
Coolant temperature gauge unit 11 ± 1
Water outlet fitting bolt 10 ± 1
Thermostat housing bolt 23 ± 4
Water inlet pipe bolt (M6) 10 ± 1
Water inlet pipe bolt (M8) 13 ± 2
Water pump bolt 14 ± 1
Knock sensor 23 ± 2
Rocker arm / Camshaft
Cam position sensor bolt 11 ± 1
Cover bolt 10 ± 2
Cam position sensing cylinder bolt 22 ± 4
Cam position sensor support bolt 14 ± 1
Bearing cap bolt 20 ± 1
Oil delivery body bolt 11 ± 1

84G6 – ALTERNATOR / IGNITION SYSTEM
Alternator / Ignition System
Removal and Installation
Note :
The ignition coil boot must only be removed from the ignition coil when it is to be replaced.
If removed, always replace with a new part.
Removal sequence
1. Oil level gauge
2. O-ring
3. Oil level gauge guide
4. O-ring
5. Water pump pulley
6. Auto tensioner assembly
7. Alternator bracket8. Alternator
9. Crankshaft pulley
10. Centre cover
11. Spark plug cable
12. Ignition coil
13. Ignition coil boot
14. Spark plug
A
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164G6 – EXHAUST MANIFOLD
Exhaust Manifold
Removal and Installation
Removal Sequence
1. Engine hanger
2. Turbocharger heat protector
3. Oxygen sensor
4. Exhaust fitting bracket
5. Exhaust fitting
6. Exhaust fitting gasket
7. Air outlet fitting
8. Air outlet fitting gasket
9. Oil return pipe10. Oil return pipe gasket
11.Oil return pipe gasket
12. Turbocharger assembly & pipe assembly
13. Turbocharger gasket
14. Oil pump
15. Water pipe B
16. Water pipe A
17. Turbocharger assembly
18. Exhaust manifold
19. Exhaust manifold gasket

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174G6 – WATER PUMP / WATER HOSE
Water Pump / Water Hose
Removal and Installation
Removal Sequence
1. Water hose
2. Water hose
3. Water hose
4. Water hose
5. Coolant temperature sensor
6. Coolant temperature gauge unit
7. Water outlet fitting
8. Thermostat9. Thermostat housing
10. Gasket
11.Water inlet pipe
12. O-ring
13. O-ring
14. Water pump
15. Water pump gasket
16. Knock sensor

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LAYOUT DIAGRAMS - INSTRUMENT PANEL1-15
C-214 (5) Blower relay
C-215 (15) Floor harness (RH) / J/B junction
C-216 (3) Roof harness / J/B junction
C-217 (4) Dummy connector
C-218 (4) Dummy connector
C-219 (4) Fuel pump relay 2
C-220 (4) Intercooler water spray relay
C-221 (4) Fuel pump relay 1C-222 (5) Power window relay
C-223 (2) Instrument panel harness / J/B junction
C-224 (20) ETACS-ECU
C-225 (24-grey) ETACS-ECU
C-226 (24) ETACS-ECU
C-228 (5) Steer sensor
(Front side)
Instrument panel harness
Dedicated fuse
Floor harness (RH)
Roof harness(Rear side)

PART INSTALLATION POSITIONS - SOLENOID VALVES2-10
SOLENOID VALVES
Fuel pump relay 1
Intercooler water
spray relay
Fuel pump relay 2Fuel pump relay 1
Blower relay
Power window relay
Oil feeder control
valveFuel pressure
solenoid valve
Purge control
solenoid valve

CIRCUIT DIAGRAMS - J/B3-4
J/B
Power
window
relay
Water
spray
relay
Dummy
connectorDummy connector
J/B side connector Note :
The connector numbers correspond to the layout diagrams,
and to the instrument panel and respective circuit diagrams. Demister
relayBlower
relayFuel
pump
relay 2
Fuel
pump
relay 1 Generic fuse

CIRCUIT DIAGRAMS - J/B3-5
Note : The triangle symbols in the J/B and relay boxes show the positions that coincide with the triangle marks engraved
on the relays.
Front sideRear side
To instrument panel
Power window relay
Fuel pump relay 1
Intercooler water
spray relay
Fuel pump relay 2
Dummy connector
Dummy connector
To roof harnessTo instrument panel
Blower relay
Demister relay
Generic fuses
To floor harness (RH)