2005 MITSUBISHI LANCER EVOLUTION IX ABS

INTAKE & EXHAUST – INLET MANIFOLD15-6
Removal procedure
1. Centre cover
2. Ignition coil connector
3. O
2sensor connector
4. Oil feeder control valve connector
5. Crank angle sensor connector
6. Injector connector
7. Air temperature sensor connector
8. Manifold absolute pressure sensor
connector
9. Purge control solenoid valve connector
10. Knock sensor connector
11.Fuel pressure solenoid valve connector12. Vacuum hose connection
13. Vacuum hose connection
14. Fuel return hose connection
15. Fuel high pressure hose connection
16. O-ring
17. Delivery pipe, injector and fuel pressure
regulator ASSY
18. Insulator
19. Insulator
20. Oil level gauge & guide ASSY
21. O-ring
22. Brake booster vacuum hose connection
23. Purge hose connection



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FRONT SUSPENSION – GENERAL, SPECIAL TOOLS, STRUT ASSY
33-1
SECTION 33
FRONT SUSPENSION
CONTENTS
General........................................................1
Special tools ...............................................1Strut ASSY ..................................................1
General
The guidelines for the dismantling and assembly of the front suspension have been changed due to changes made to the
shape of the Bilstein shock absorbers.
Special tools
ToolNumberNameFunction
A: MB991237
B: MB991238A. Spring compressor body
B. Arm setDismantling and assembling
the strut ASSY
MB991680
A: MB991681
B: MB991682Wrench set
A. Wrench
B. Socket
Strut ASSY
Dismantling guidelines
 
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Removal of the self-locking nut
1. Use the following special tools to compress the coil spring.
• Spring compressor body (MB991237)
• Arm set (MB991238)
Caution
(1) In order to completely compress the coil spring, ensure that
the special tool is fixed when at its greatest possible
extension and that it is fixed evenly to the coil spring.
(2) Do not use an impact wrench, because there is a danger
that the special tool may be damaged.

204G6 – ROCKER ARM / CAMSHAFT
2. Ensure that the cutaways in the intake side cover and the tabs on the
gasket are aligned with the positions shown in the diagram, and
tighten at the specified torque of 14 ±1 N-m. The exhaust side cover
and gasket do not have a specified installation direction.
Comment :
The cover and gasket do not have distinct front and rear sides.
No cutawayNo installation direction Exhaust side
Intake side
Ta b Ta b
Cutaway
Cutaway

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LAYOUT DIAGRAMS - ENGINE COMPARTMENT1-4
A-01 (2-grey) Side turn signal lamp (RH)
A-02 (2-grey) Brake fluid level switch
A-04 (2-grey) Side turn signal lamp (LH)
A-05 (2-black) Front ABS sensor (LH)
A-06X Fog lamp relay or spare connector for fog
lamp relay
A-07X Horn relay
A-08X Condenser fan relay (LO)
A-09X Condenser fan relay (HI)
A-11X Radiator fan control relay
A-12X Front ECUA-13X (11) Front ECU
A-14 (2-black) Junction between front harness (LH) and
control harness
A-16 (2-black) Headlamp (HI : LH)
A-19 (3-grey) Radiator fan controller
A-20 (1-black) Horn (HI)
A-21 (2-brown) External air temperature sensor (vehicle
fitted with fully automatic A/C)
A-22 (1-black) Horn (LO)
A-23 (2-black) Headlamp (HI: RH)
A-28 Spare connector for fog lamp
A-29 Dummy connector
ENGINE COMPARTMENT
Connector Symbol
Front harness (RH)

LAYOUT DIAGRAMS - ENGINE COMPARTMENT1-5
A-31 (2-black) Front ABS sensor (RH)
A-32 (4-black) Dummy connector
A-33 (4-black) Headlamp ASSY (LH) (except discharge
headlamps)
(8-black) Headlamp ASSY (LH) (discharge
headlamps)
A-34 (2) Intercooler water spray motor
A-35 (2-black) Fog lamp (LH)
A-36 (2-black) Condenser fan motor
A-37 (2-grey) Condenser fan motor
A-38 (1-black) Power steering fluid pressure switch
A-39 (1-black) A/C compressor (vehicle with manual
A/C, fully automatic A/C) or dummy
connector (vehicle with heater)A-40 (2-black) Fog lamp (RH)
A-41 (4-black) Headlamp ASSY (RH) (except discharge
headlamps)
(8-black) Headlamp ASSY (RH) (discharge
headlamps)
A-42 (2-brown) Dual pressure switch (vehicle with
manual A/C, fully automatic A/C) or
dummy connector (vehicle with heater)
A-52 (2-yellow) Front impact sensor (RH) (vehicle not
fitted with front passenger airbag)
A-53 (2-yellow) Front impact sensor (LH) (vehicle not
fitted with front passenger airbag)
Front harness (LH)

LAYOUT DIAGRAMS - ENGINE / TRANSMISSION1-8
B-106 (2-grey) Knock sensor
B-108 (2-black) Coolant temperature sensor
B-109 (34-black) ABS-ECU
B-114 (1-black) Water temperature gauge unit
B-115 (3-black) Exhaust cam position sensorB-119 (3-grey) Ignition coil 2
B-122 (3-black) Crank angle sensor
B-123 (3-grey) Ignition coil 1
B-124 (2-black) Fuel pressure solenoid valve
Engine / Transmission (continued)
Connector Symbol
Control harness
Battery harness

LAYOUT DIAGRAMS - ENGINE / TRANSMISSION1-9
B-126 (6-black) Idle speed control servo
B-127 (4) Electric pump relay
B-128 (4) Fuel pump relay 3
B-129 (6-black) Register (for injector)
B-130 (2-black) Fuel pump register
B-131 (3-black) Vehicle speed sensorB-132 (2-black) Back-up lamp switch
B-133 (2-black) Secondary air control solenoid valve
B-134 (2-black) Oil feeder control valve
B-135 (3-black) Manifold absolute pressure sensor
Ground cable
Transmission harness

LAYOUT DIAGRAMS - FLOOR / ROOF1-16
D-01 (3) Door switch (front : RH)
D-02 (2-black) Seatbelt pre-tensioner (RH)
D-03 (8) Floor harness (RH) / Rear door harness
(RH) junction
D-04 (2) Front cabin lamp
D-05 (2-black) Rear ABS sensor (RH)
D-06 (2-grey) Rear cabin lamp (Vehicle not fitted with
sunroof)
D-07 (3) Door switch (rear : RH)
D-09 (3) Door switch (rear : LH)D-10 (5-grey) Fuel pump and fuel gauge unit (main)
D-11 (2-black) Rear ABS sensor (LH)
D-12 (8) Floor harness (RH) / Fuel harness
junction
D-13 (8) Floor harness (LH) / Rear door harness
(LH) junction
D-14 (2-black) Seatbelt pre-tensioner (LH)
D-15 (3) Door switch (front : LH)
FLOOR / ROOF
Connector Symbol
Roof harness
Floor
harness (RH)
Instrument panel harness
Console harness