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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-64
DTC U1120: Failure Information on Electronic control unit (Related to Engine)
If DTC U1120 is set in the A/C-ECU, diagnose the
CAN main bus line.
Whenever the ECU is replaced, ensure that the
communication circuit is normal.
The engine control system- related DTC may be
set when DTC U1120 is set. (For details refer to
GROUP 00, Intersystem Affiliated DTC Reference
Ta b l e P.00-17.) Diagnose the engine control sys-
tem first when the engine control system- related
DTC is set.
.
TROUBLE JUDGMENT
The A/C-ECU receives engine control sys-
tem-related signal from the Electronic control unit by
the CAN bus lines. If a fail-safe related data is con-
tained in the signal from the Electronic control unit,
DTC U1120 will be stored.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The wiring harness wire or connectors may have
loose, corroded, or damage terminals, or termi-
nals pushed back in the connector, the Electronic
control unit, or the A/C-ECU may be defective.Past trouble
If DTC U1120 is stored as a past trouble, carry
out diagnosis with particular emphasis on wiring
and connector(s) in the CAN bus line between
the A/C-ECU and the Electronic control unit, and
the power supply system to the Electronic control
unit. If the connectors and wiring are normal, and
obviously the ECU is the cause of the trouble,
replace the ECU. If in doubt, do not replace the
ECU.
NOTE: For a past trouble, you cannot find it by
the diagnostic tool CAN bus diagnostics even if
there is a failure in CAN bus lines. In this case,
refer to GROUP 00, How to Use Troubleshoot-
ing/Inspection Service Points
How to Cope with
Intermittent Malfunctions P.00-14.) and check the
CAN bus lines. You can narrow down the possi-
ble cause of the trouble by referring to the DTC,
which is set regarding the CAN communica-
tion-linked ECUs (Refer to GROUP 54C
Expla-
nation about the diagnostic tool CAN bus
diagnostics P.54C-6).
.
TROUBLESHOOTING HINTS
Malfunction of the A/C-ECU.
Malfunction of the Electronic control unit.
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tool:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-65
STEP 1. Using diagnostic tool , diagnose the CAN bus line.
To prevent damage to diagnostic tool (MUT-III), always turn
the ignition switch to the "LOCK" (OFF) position before
connecting or disconnecting diagnostic tool (MUT-III).
(1) Connect diagnostic tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Diagnose the CAN bus line.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the CAN bus line found to be normal?
YES : Go to Step 2.
NO : Repair the CAN bus line (Refer to GROUP 54C,
Diagnosis P.54C-15).
STEP 2. Using diagnostic tool , read the Electronic control
unit diagnostic trouble code.
Check whether any engine or automatic transmission DTCs are
set or not.
(1) Turn the ignition switch to the "ON" position.
(2) Check for engine and automatic transmission DTCs.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 3.
NO : Refer to GROUP 13A, Diagnostic Trouble Code
13A-17.
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-66
STEP 3. Using diagnostic tool , check for any diagnostic
trouble code.
Check if a DTC, which relates to CAN communication-linked
systems below, is set.
Combination meter
DTC indicating a time-out error related to the engine or
automatic transmission control system
ETACS
DTC indicating a time-out error related to the engine or
automatic transmission control system
Multi-center display unit
DTC indicating a time-out error related to the engine or
automatic transmission control system
(1) Turn the ignition switch to the "ON" position.
(2) Check for a DTC related to the relevant system.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 5.
NO : Go to Step 4.
STEP 4. Recheck for diagnostic trouble code.
Check again if the DTC is set.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the DTC is set.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Replace the Electronic control unit. On completion,
check that the DTC is not reset.
NO : There is an intermittent malfunction such as poor
engaged connector(s) or open circuit (Refer to
GROUP 00, How to Use Troubleshooting/Inspection
Service Points
How to Cope with Intermittent
Malfunctions P.00-14).
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-67
STEP 5. Recheck for diagnostic trouble code.
Check again if the DTC is set.
(1) Turn the ignition switch to the "ON" position.
(2) Check if the DTC is set.
(3) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : A poor connection, open circuit or other intermittent
malfunction is present in the lines between the
Electronic control unit and the A/C-ECU (Refer to
GROUP 00, How to Use Troubleshooting/Inspection
Service Points
How to Cope with Intermittent
Malfunctions P.00-14.)
NO : Replace the A/C-ECU. On completion, check that the
DTC is not reset.
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-76
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Check the defogger and outside/inside air
selection damper control motor operation.
Q: Do the defogger and outside/inside air selection damper
control motor work normally?
YES : Go to Step 2.
NO : Refer to Inspection procedure 10, "Malfunction of the
A/C-ECU power supply system P.55-122."
STEP 2. Check the blower motor operation.
Q: Does the blower motor work normally?
YES : Go to Step 3.
NO : Refer to Inspection procedure 5, "Front blower fan
and motor do not turn P.55-89."
STEP 3. Check the A/C compressor.
Check the A/C compressor for compressor oil leaks.
Q: Is the check result satisfactory?
YES : Go to Step 4.
NO : Replace the A/C compressor or the expansion valve.
STEP 4. Using scan tool , read the A/C diagnostic trouble
code.
Check if an A/C-ECU DTC is set.
(1) Connect scan tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check if the DTC is set.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 5.
NO : Refer to DIAGNOSTIC TROUBLE CODE CHART
P.55-9.
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AUTO A/C DIAGNOSIS
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INSPECTION PROCEDURE 7: The A/C Indicator Flashes.
.
TECHNICAL DESCRIPTION (COMMENT)
If the A/C indicator flashes, inadequate refrigerant
quantity, the ambient air temperature sensor circuit
or the A/C pressure sensor circuit is suspected.
.
TROUBLESHOOTING HINTS
Malfunction of the A/C pressure sensor
Malfunction of the ambient air temperature sen-
sor
Malfunction of the A/C-ECU
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
MB991223: Test Harness Set
: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Using scan tool , read the diagnostic trouble code.
Check if an A/C-ECU DTC is set.
(1) Connect scan tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check if the DTC is set.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 2.
NO : Refer to DIAGNOSTIC TROUBLE CODE CHART
P.55-9.
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-129
DIAGNOSIS
Required Special Tools:
: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Check the defogger and outside/inside air
selection damper control motor operation.
Q: Do the defogger and outside/inside air selection damper
control motor work normally?
YES : Go to Step 2.
NO : Refer to GROUP 55, AUTO A/C Diagnosis, P.55-70.
STEP 2. Using scan tool , read diagnostic trouble code.
To prevent damage to scan tool , always turn the ignition
switch to the "LOCK" (OFF) position before connecting or
disconnecting scan tool .
Check if an A/C-ECU DTC is set.
1. Connect scan tool to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Check if the DTC is set.
4. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the DTC set?
YES : Refer to P.55-9.
NO : Go to Step 3.
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HEATER, AIR CONDITIONING AND VENTILATION55-133
DATA LIST REFERENCE TABLEM1554005100136
MUT-III
DIAGNOSTIC
TOOL DISPLAYITEM
NO.INSPECTION ITEM INSPECTION REQUIREMENT NORMAL VALUE
Inside
temperature
sensor59 Interior temperature
sensorIgnition switch: ON Inside air
temperature and
temperature
displayed on the
diagnostic tool are
identical.
Outside
temperature
sensor58 Outside temperature
sensorIgnition switch: ON Outside air
temperature and
temperature
displayed on the
diagnostic tool are
identical.
Air thermo sensor 20 Air thermo sensor Ignition switch: ON The temperature
measured behind
the evaporator
matches the
displayed value on
the diagnostic tool
while the engine is
cold.
Pressure sensor 61 A/C pressure sensor Ignition switch: ON Measured refrigerant
pressure is nearly
equal to the value
shown on the
diagnostic tool
(MPa).
Water
temperature
sensor62 Engine coolant
temperature sensor
(Data received by
CAN
Communication)Ignition switch: ON Engine coolant
temperature and
temperature
displayed on the
diagnostic tool are
identical.
Photo sensor 67 Photo sensor Ignition switch: ON Amount of light is
proportional to
voltage displayed on
the diagnostic tool.
Air mix
potentiometer63 Air mixing damper
control motor
potentiometerIgnition switch: ON Damper
positionOpening degree (V)
MAX. HOT Approx. 5
MAX. COOL Approx. 0
Air mix
potentiometer
(Target)64 Target value for air
mixing damper
control motor
potentiometerIgnition switch: ON Damper
positionOpening degree (V)
MAX. HOT Approx. 5
MAX. COOL Approx. 0