2005 LOTUS ELISE engine

Lifting Your Car
WARNING:
• Using a lifting jack can be dangerous. If the car falls off the jack, you or others could be seriously injured or killed.
NEVER get under a car when it is supported only by a
jack.
• Before raising the car with a jack: - Turn off the engine;
- Firmly apply the parking brake;
- Engage first or reverse gear;
- Securely chock all wheels not to be lifted.
• Use only those lifting points identified above. Jacking at any other point, or with a jack improperly positioned, may
damage the chassis or body structure and/or jeopardise safety.
Care must be taken when using a lifting jack or hoist to po
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sition the device only in one of the areas shown in the illustration.
Use a suitable rubber or timber pad to protect the chassis from
surface damage:
A; Identified by a blue sticker. Beneath crossmember ahead of fuel tank bay. To be used one side at a time for wheel chang
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ing - lifts both wheels on one side.
B; Garage use with 4-point lift. Beneath the front end of the right
or left hand main chassis rail, behind the front wheelarch.
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LIFTING POINTS
Lifting & Towing
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Storing Your EliseIf you intend to store your Elise for a prolonged period, con
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sult your Lotus dealer who will be pleased to advise you. We recommend that the car is stored inside a secure garage. The
following guidelines are provided for your information:
• Ensure the engine oil and filter, coolant and brake fluid have recently been renewed. The a.c. system should be in good
working order and fully charged.
• Thoroughly clean the inside and outside of the car, including the engine compartment. If necessary, use a ‘jet’ washer to remove dirt and salt deposits from the underside, but do not
use around bearings, hydraulic components, painted surfaces or the soft top roof. Allow to dry completely.
• Chock the road wheels, leave off the parking brake, and engage reverse gear.
• Increase the tire pressures to 60 psi (4 bar). If possible, move the car slightly every month to help avoid flat spots on the
Tires.
• Either leave the battery in the car and connect a battery management (conditioner) type of charger, or remove the battery and trickle charge every two months. Note that with
the battery disconnected or removed, the alarm system is
de-activated.
• Unless the garage is equipped with a de-humidifier, the use of drying agents (Silica-Gel) is recommended in cars with
leather upholstery and in conditions of high humidity.
• The use of unapproved car covers may have a detrimental effect on the car’s paint finish and such damage will not be
covered by your car’s warranty.
In general, the Elise will be kept in best operating condition
by regular use.
Accessories
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RECOMMENDED LUBRICANTS
EngineIn order to enhance the longevity and reliability of the car, it
is most important that only the specified lubricants are used. It
is an entirely false economy to try to save money by using lower quality oils, which may break down before the next change in
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terval and provide inadequate protection before the end of the
term. High oil consumption may also result.
For topping up purposes during the running-in period prior to
the First After Sales Service, a top quality mineral or semi-syn
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thetic 5W/40 oil should be used. At the First After Sales Service and completion of the running-in period, a fully synthetic 5W/40
oil such as Texaco Havoline Synthetic should be used. This oil
has been tested in all climatic conditions likely to be encountered,
and offers advantages in ease of cranking, smooth cold running
and fuel economy at low temperatures, in combination with good
wear protection at elevated temperatures and at high engine speeds. If Texaco/Havoline products are not available, an oil meeting the following specification should be used.
NOTICE: Note that Lotus does not recommend the use of any oil additives and use of such additives may invalidate the terms
of your car’s warranty.
Viscosity: 5W/40
Quality Standard: API SJEC; ILSAC; ACEA A3
Capacity - refill inc. filter 4.4 litre
(Cars fitted with front mounted oil coolers contain an additional
3.5 litres, but this oil is not drained during routine servicing) Difference between high & low dipstick marks
1.5 litre
Oil change interval Refer to Maintenance Schedule
‘Severe Service’ Conditions Certain operating conditions can cause rapid degradation of
the oil quality, either by the accumulation of dirt particles, or by
the absorption of water from condensation. If any of the ‘severe
service’ conditions described below apply, it is recommended
that the oil and filter be changed twice as frequently as is listed in the Maintenance Schedule.
Recommended Lubricants
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• Driving in dusty areas (e.g. on unmetalled roads); Change
the oil and filter as soon as possible after driving in a dust
storm.
• Stop/start driving with frequent short trips where the engine
rarely warms up thoroughly (especially in cold weather/cli
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mates); and/or frequent or prolonged idling.
• Track use, with repeated high rpm, wide throttle openings
and high oil temperatures. For appropriate maintenance, dis
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cusswith your Lotus dealer. Note that use of the car off road or in a competitive manner, including timed runs or laps, will
invalidate warranty and require appropriate levels of expert
car preparation and servicing.
Transmission (gearbox & final drive) Viscosity SAE 75W/90
Quality Standard API GL-4 or GL-5
Capacity 2.3 litre (2.4 US qt)
Oil change interval Refer to Maintenance Schedule
Brake & Clutch System
Type Non-mineral (non-petroleum)
hydraulic fluid
Specification DOT 4
Capacity - brake 1.5 litre
- clutch 0.5 litre
Fluid change interval 12 months
Engine Coolant Additive
Only approved product Havoline XLC
Type Ethylene glycol antifreeze with
OAT corrosion inhibitors
Colour Orange
Concentration 50%
Quantity reqd. @ 50% 6 litres
Recommended Lubricants
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Unladen weight - total 912 kg ) inc.
(heaviest) - front 344 kg ) full fuel
- rear 568 kg ) tank
Max. weight - total 1162 kg > incl.
- front 441 kg > occupants
- rear 721 kg > & luggage
Trailer towing Not permissible
Capacities Engine oil (refill inc. filter) 4.7 U.S. qt. (4.4 litre)
(+3.7 U.S. qt (3.5) litre if front mounted oil coolers are drained) High/low dipstick mark difference 1.6 U.S. qt. (1.5 litre)
Transmission oil 2.4 U.S. qt. (2.3 litre)
Fuel tank 10.6 U.S. gall. (40 litre)
Cooling system 12.7 U.S. qt. (12 litre)
A.C. refrigerant (R134a) 1.2 lb (0.55 kg)
Front Suspension

T ype Independent. Upper and
lower wishbone co-axial
coil spring/telescopic
damper unit; anti-roll bar
Steering axis inclination 12° nominal
Geometry specification - Standard: Mid-laden ride height (reference height for geometry check)
- front 135 mm below front end
of chassis siderail
- rear 135 mm below rear end
of chassis siderail
Castor - optimum + 3.8°
- tolerance range + 3.5° to + 4.1°;
max. side/side 0.35°
Camber - optimum - 0.1°
- tolerance range + 0.1° to - 0.3°
max. side/side 0.2°
Alignment - optimum Zero - tolerance range 0.5 mm toe-out, to
0.7mm toe-in overall
Technical Data
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Camber - optimum - 1.8°
- tolerance range - 1.6° to - 2.0°
max.side/side 0.2°
Alignment - optimum 1.5 mm toe-in each side - tolerance range 1.2 to 1.8 mm toe-in each
side
max.side/side 0.3 mm
Electrical
Light Bulbs Watt. Type
Headlamps 55 H1 & H7
Front side/parking lamps 5 W5W
Front turn indicators 21 PY21w amber
Rear turn indicators 21 H21
Side repeater lamps 5 W Y5W amber
Stop lamps 21 H21
Tail/stop lamps 4/21 P21/4w
Tail/turn lamps 4/21 P21/4w
High mounted stop lamp 2.5 16 x LED
Reversing lamp 21 H21
Licence plate lamps 5 C5W
Interior lamp 5 W5W
System voltage/polarity 12V negative earth
Alternator 85A
Battery (service replacement)
- type Delco 19001598
- BCI code 26R- 6YR
- cranking power 550 amps @ -18°C
- reserve capacity 80 minutes
Engine
Type designation 2ZZ-GE
Cylinder configuration in-line 4
Capacity 1796 cm
3
Bore 82.0 mm
Stroke 85.0 mm
Camshafts Chain driven DOHC 4VPC
Valve actuation - inlet Variable timing and lift
- exhaust Variable lift
Compression ratio 11.5:1
Firing order 1,3,4,2
Technical Data
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Spark plugs NGK IFR6A11
DensoSK20R11
Spark plug gap 1.1 mm
Max. continuous engine speed 8000 rpm (8500 transient)
Fuel requirement Unleaded
Minimum octane 91 (RON+MON)/2
Fuel system Multi-point fully sequential
fuel injection with Lotus T4
controller.
Peak power (SAE DIN 70020) 190 bhp (141.7 kW) @
7,800 rpm
Peak torque (SAE DIN 70020) 138 lbf.ft (187 Nm) @
6,800 rpm
Transmission
Type 6 speed manual transaxle.
Bevel gear differential.
Gear Ratio Final Drive mph/1000 rpm First 3.17:1 ) 5.1
Second 2.05:1 ) 7.7
Third 1.48:1 ) 4.53:1 10.7
Fourth 1.17:1 ) 13.6
Fifth 0.92:1 ) 17.3
Sixth 0.81:1 ) 19.4
Reverse 3.25:1 )
Brakes
Type Front and rear discs with
curved vane ventilation
and cross drilling.
AP Racing aluminium op
posed piston front calipers.
Single piston sliding rear
calipers.
Disc Size - front and rear 288mm
Operation Tandem master cylinder
with vacuum servo and
ABS
Parking Brake Cable operation of rear
calipers, self adjusting for
pad wear.
Technical Data
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extent of such noises, including brake squeal, engine and
exhaust noise, gear whine, knocks, rattles and wind noise
will differ from car to car, with the level of acceptability being
determined by the Company.
n) Lotus cars are upholstered with premium quality leather specifically tanned and dyed for automotive use. As a natural
material, leather ages in various ways and may, over time,
exhibit signs of cracking, scuffing, shrinking, etc. Such wear is the natural maturing of the leather and is not covered under
warranty.
o) Salvage title or total loss; the warranty does not cover any
car which can no longer by used on the road because it only
has salvage value or has been declared as an insurance write
off due to an accident or damage.
6. OBLIGATIONS OF OWNERS. ALL WARRANTIES ARE
VOID IF OWNERS FAIL TO PROPERLY USE AND MAIN
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TAIN THE CAR.
The Company has no obligation under this warranty in
the following circumstances:
• If the car has not been driven in accordance with the ‘Break-in’
instructions detailed in the Owner‘s Handbook;
• if the maintenance services and maintenance instructions specified in this Handbook are not performed and followed
at the prescribed intervals. Car owners must keep up to date
and accurate records of car service and maintenance in order
for any warranty claim to be considered;
• if the motor car is used for commercial service, or for racing or reliability trials, or in a competitive manner, including timed
runs or laps;
• if the motor car is registered or used outside the Continental United States, Canada, Hawaii, Puerto Rico, Alaska, Guam
and the United States Virgin Islands;
• if failure or malfunction of the motor car or of any warranted part, component or assembly results from an accident; or,
• if failure or malfunction is caused by misuse, abuse or neg
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ligence in use of the motor car, including, but not limited to,
where the car is not driven on road surfaces which have been
maintained to a standard to allow regular vehicle traffic, or
Limited Warranty
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