
Transmission Oil .....................................................103
Cooling System .......................................................
106
Anti-Freeze/Corrosion Inhibitor ...............................
107
Coolant Drain/Refill Procedure ................................
108
Washer Reservoir ...................................................
109
Wiper Blade .............................................................
109
Brake Fluid Reservoir ............................................... 110
Brake Pads ............................................................... 111
Brake Pipes and Hoses ............................................112
Air Cleaner Element ................................................. 113
Auxiliary Drive Belt ................................................... 114
Sparking Plugs ......................................................... 114
14. TIRES & WHEE
LS
Tires ................................................................ 115
Glossary of Terms .................................................... 115
T
ire Safety ................................................................ 115
Tire Care ................................................................ 117
Replacement Tires ................................................... 118
Tire Characteristics .................................................. 119
Winter T
ires .............................................................. 119
Tire Cha
ins ..............................................................120
Uniform T
ire Quality Grading ...................................120
Tire Placard
/Label ...................................................121
Steps
for Determining Correct Load Limit ...............122
Tire Ma
rkings ..........................................................123
T ire Inflator Aerosol .................................................
124
Wheels ...............................................................
126
Wheel Bolts .............................................................
126
Wheel Alignment & Tire Balance .............................
126
Wheel Replacement ................................................
127
15. ELECTRICAL
Battery ...............................................................129
Battery Access ........................................................
129
Disconnecting the Battery .......................................
129
Reconnecting the Battery ........................................
131
Battery Charging .....................................................
131
‘Jump’ Starting ........................................................
133
Electrical Accessories ...................................................
134
Inertia Switch ...............................................................
135
Fuses ...............................................................
135
Contents
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WARNING:Continuing to run the engine with the oil tell tale lit could
cause major engine damage or seizure, resulting in loss
of car control and a crash. You or others could be killed
or seriously injured.
Low Fuel Level Tell Tale
When only a single segment of the fuel gauge bar graph
remains, representing approximately 1.3 U.S. gall. (5 litres), this
amber tell tale will flash. Refuel at the next opportunity.
ABS Tell Tale
This amber tell tale should light for about four seconds follow-
ing ignition switch on, and then go out. If the lamp remains lit, or
comes on whilst driving, a fault in the anti-lock brake system is
indicated. The base brake system will continue to operate nor
-
mally, but without the anti-lock feature. The car can be driven but should be checked and repaired at the earliest opportunity.
High Beam Tell Tale
This lamp glows blue whenever the headlamp high beams
are operating.
Airbag Tell Tale
The airbag safety system has a self-diagnostic feature which
lights the red tell tale if a fault is detected. As a bulb and circuit
check, the tell tale will light for about six seconds following ig
-
nition switch on, and then go out. If the lamp remains lit, or comes on at any other time, a fault in the airbag system is indicated,
which should be rectified without delay.
WARNING: If the airbag tell tale is lit, the airbags may not inflate
correctly in a crash, or may inflate without warning. To
help avoid injury to you or others, have the airbag system repaired as soon as possible.
Battery Charging Tell Tale
This red tell tale will light whenever the ignition is on and the
engine is stopped. If it lights any time that the engine is running,
the battery is not being charged, which may be due to a broken
auxiliary drive belt, or an electrical fault. A broken drive belt
Instruments & Switches
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ELECTRICAL
BATTERY
WARNING:
POISON/DANGER - CAUSES SEVERE BURNS KEEP OUT
OF REACH OF CHILDREN.
• Contains sulphuric acid - avoid contact with skin, eyes or clothing. If in contact with skin or eyes; flush with copious amounts of water. Remove contaminated clothing. Seek
immediate medical attention. If ingested; seek immediate
medical attention. Do not induce vomiting or give fluids
to drink.
• Batteries produce explosive gases. Keep sparks, flames and cigarettes away. Ventilate when charging or using in
enclosed space. Always shield eyes when working near
batteries.
RISK OF SHORT CIRCUIT AND FIRE
• Observe all warning notes on the battery.
• Disconnect the battery during all work on the electrical system.
• Do not lay tools or other metal objects on the battery as they could cause a short circuit across the battery
terminals.
Battery Access The ‘maintenance free’ battery is located at the left hand
front of the rear luggage compartment. No routine inspection or topping up of the electrolyte is required, but at inter vals
specified in the Maintenance Schedule, the battery terminals
should be checked for security and condition, and protected
with petroleum jelly. For access to the terminals, first unclip the battery cover
from the floor and ease the cover from around the left hand rear corner of the battery.
Disconnecting the Battery
WARNING: Failure to follow the correct battery disconnection pro
-
cedure detailed below could result in serious burns.
Electrical
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WARNING:When lifting the battery out of, or into the car, be aware
of the considerable weight and take all appropriate precau
-
tions to safeguard personal health. Injury can result from improperly lifting the battery.
Keep the battery upright, and protect from sharp knocks
and shocks.
Reconnecting the Battery
WARNING: Failure to follow the correct battery re- connection pro
-
cedure detailed above could result in serious burns.
Refit the battery, with its terminals outboard, by reversing the
above procedure. Remember to push on the breather pipe (if
applicable), and reconnect the battery cables as detailed below.
Refit the battery cover.
i) Check again that all electrical loads are switched off.
ii) Connect the positive battery cable first, followed by the neg
-
ative (earth) cable.
iii) After reconnection, a change in the engine performance
characteristics may be noted for a period whilst the computer
controlled engine management system ‘re-learns’ some of its
settings.
iv) If necessary, enter the security code into audio equipment.
Battery Charging Under conditions of normal daily use, it should not be nec
-
essary to use external battery charging equipment. In a low usage regime, however, it is important to maintain the charge
state of the battery using a trickle charger, or an automatic bat
-
tery management conditioner such as that available through Lotus Dealers. Starting difficulties may be encountered after an
unattended period of 3 weeks. A battery conditioner is able to continuously monitor battery charge state and switch on and off automatically in order to maintain the battery in a fully charged
state without danger of damage through overcharging.
If the battery becomes discharged to the extent that the
car cannot be started, the recommended course of action is
to fit a substitute battery whilst the original battery is trickle
Electrical
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charged. If, in an emergency, the car has to be ‘jump’ started,
the subsequent conditions of car use may not allow for sufficient alternator charging of the battery to achieve a fully charged
state. The battery should be trickle charged until 12.8 volts is recorded, which process may take 24 hours or longer. Putting
the battery into service at a lower state of charge will reduce
the time period for which the car can be parked. A battery left
in a fully discharged state for a prolonged period, may not be recoverable to its original condition.
WARNING:
• Hydrogen gas generated by the battery could cause an explosion, resulting in severe personal injuries.
• Charge battery in a well ventilated area.
• Never charge a frozen battery. It may explode because of gas trapped in the ice. Allow a frozen battery to thaw
out first.
• If you get electrolyte, which is an acid, in your eyes or on your skin, immediately rinse with cold water for several minutes and call a doctor.
Unless you are using an automatic batter y management
conditioner, the battery should be removed from the car for
recharging, to a well ventilated area to avoid a build up of fumes
in the luggage compartment and to prevent damage to the car's
electrical system. Observe the safety precautions listed above
when removing the battery and take care to avoid sharp knocks
or shocks, keeping the battery as upright as possible. Beware
of the considerable weight of a battery, and take necessary precautions against personal injury. Check that the electrolyte level is between the upper and
lower markers on the battery case, and if necessary add dis
-
tilled water. The recommended bench charge rate is 4 amps.
When the battery is fully charged (12.8 volts), allow the battery
to stand for an hour before refitting to the car and reconnecting
the leads - see above.
Electrical
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