Page 364 of 3419

REPAIR FOR COMPONENT PARTS
AT-293
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AT
Revision: October 20052005 QX56
5. Install needle bearing to high and low reverse clutch hub.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT-260, "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
6. Install high and low reverse clutch hub to mid sun gear assem-
bly.
7. Install snap ring to mid sun gear assembly, using suitable tool.
CAUTION:
Do not expand snap ring excessively.
8. Check operation of 1st one-way clutch.
a. Hold mid sun gear and turn rear sun gear.
b. Check 1st one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in illustration, check installation direction of
1st one-way clutch.
9. Install needle bearing and bearing races to high and low reverse
clutch hub.
CAUTION:
Apply petroleum jelly to needle bearing and bearing
races.
Take care with order of bearing races.
SCIA2857E
SCIA2856E
SCIA2855E
SCIA3132E
SCIA5238E
Page 381 of 3419
AT-310
ASSEMBLY
Revision: October 20052005 QX56
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
47. Install new seal rings in input clutch assembly.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
48. Install new band servo anchor end pin and lock nut in transmis-
sion case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear assembly to front carrier assembly.
CAUTION:
Apply ATF to front sun gear radial bearing and 3rd one-way
clutch end bearing.
SCIA5173E
SCIA5269E
SCIA5016E
SCIA5498E
SCIA5014E
Page 382 of 3419
ASSEMBLY
AT-311
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Revision: October 20052005 QX56
51. Install needle bearing in front sun gear assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts
front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to specified
torque. Refer to AT-250, "
Components" .
AdjustmentECS00CLD
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
Band servo anchor
end pin torque:: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E
Page 393 of 3419

AT-322
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: October 20052005 QX56
Vehicle Speed When Performing and Releasing Complete Lock-upECS00CLH
At closed throttle, the accelerator opening is less than 1/8 condition.
At half throttle, the accelerator opening is 4/8 of the full opening.
Vehicle Speed When Performing and Releasing Slip Lock-upECS00CLI
At closed throttle, the accelerator opening is less than 1/8 condition.
Stall SpeedECS0 0CL J
Line PressureECS00CLK
A/T Fluid Temperature SensorECS00CLL
Turbine Revolution SensorECS0 0CL M
Vehicle Speed Sensor A/T (Revolution Sensor)ECS00CLN
Final
gear
ratioThrottle positionVehicle speed km/h (MPH)
Lock-up “ON” Lock-up “OFF”
2.937Closed throttle 74 - 82 (46 - 51) 71 - 79 (45 - 49)
Half throttle 188 - 196 (117 - 122) 136 - 144 (85 - 90)
3.357Closed throttle 65 - 73 (41 - 46) 62 - 70 (39 - 44)
Half throttle 168 - 176 (105 - 110) 118 - 126 (74 - 79)
Final
gear
ratioThrottle position Gear positionVehicle speed km/h (MPH)
Slip lock-up “ON” Slip lock-up “OFF”
2.937 Closed throttle4th 52 - 60 (33 - 38) 49 - 57 (31 - 36)
5th 52 - 60 (33 - 38) 49 - 57 (31 - 36)
3.357 Closed throttle4th 46 - 54 (29 - 34) 43 - 51 (27 - 32)
5th 46 - 54 (29 - 34) 43 - 51 (27 - 32)
Stall speed2,500 - 2,800 rpm
Engine speedLine pressure [kPa (kg/cm2 , psi)]
R position D position
At idle speed 392 - 441 (4.0 - 4.5, 57 - 64) 373 - 422 (3.8 - 4.3, 54 - 61)
At stall speed 1,700 - 1,890 (17.3 - 19.3, 247 - 274) 1,310 - 1,500 (13.3 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) (V) Resistance (Approx.) (kΩ)
A/T fluid temperature sensor 10°C (32°F) 2.2 15
20°C (68°F) 1.8 6.5
80°C (176°F) 0.6 0.9
A/T fluid temperature sensor 20°C (32°F) 2.2 10
20°C (68°F) 1.7 4
80°C (176°F) 0.45 0.5
Name Condition Data (Approx.)
Turbine revolution
sensor 1When running at 50 km/h (31 MPH) in 4th speed with the closed throttle position switch
“OFF”.
1.3 (kHz)
Turbine revolution
sensor 2When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle position switch
“OFF”.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 (Hz)
Page 408 of 3419

PRECAUTIONS
ATC-13
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AT C
Revision: October 20052005 QX56
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. If an improper
connection is attempted, discharging and contamination may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC134a (R-134a) and specified
lubricants have been used with the scale. If the scale controls refrig-
erant flow electronically, the hose fitting must be 1/2"-16 ACME.
CHARGING CYLINDER
Using a charging cylinder is not recommended. Refrigerant may be vented into air from cylinder's top valve
when filling the cylinder with refrigerant. Also, the accuracy of the cylinder is generally less than that of an
electronic scale or of quality recycle/recharge equipment.
Wiring Diagrams and Trouble DiagnosisEJS003WX
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams"
PG-4, "POWER SUPPLY ROUTING CIRCUIT"
When you perform trouble diagnosis, refer to the following:
GI-11, "How to Follow Trouble Diagnoses"
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident"
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
Page 448 of 3419

TROUBLE DIAGNOSIS
ATC-53
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AT C
Revision: October 20052005 QX56
Front Air Control Terminals and Reference ValueEJS003XJ
Measure voltage between each terminal and ground by following
Terminals and Reference Value for front air control.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL
WJIA0544E
WJIA0402E
Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
1 B Ground - - 0V
2 Y Sensor power ON - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Counterclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockwise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signalON Blower switch OFF 5V
ON Blower switch ON 0V
11 Y/B Rear defroster request ON - Battery voltage
12 W/R Compressor ON signalON A/C switch OFF 5V
ON A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Sensor ground ON - 0V
16 GR Mode door motor feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SB Air mix door motor (Driver) feedback ON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage
21 V/R Sensor return ON - 0 - 5V
Page 449 of 3419

ATC-54
TROUBLE DIAGNOSIS
Revision: October 2005 2005 QX56
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Illumination + ON Park lamps ON Battery voltage
24 BR Illumination - - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower request ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
29 W/G Water valve ONWater valve open 0V
Water valve closed Battery voltage
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door (Rear) set point ON - 0 - 5V
34 L CAN-H ON - 0 - 5V
35 P CAN-L ON - 0 - 5V
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 LAir mix door motor (Passenger)
CCWON Counter clockwise rotation Battery voltage
38 W/L Rear blower request ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
39 Y/B Rear select signal ON - 0V - Battery voltage
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/WAir mix door motor (Passenger)
feedbackON - 0 - 5V
42 R/Y Air mix door motor (Rear) feedback ON - 0 - 5V
43 BR/Y In-vehicle sensor motor (+) ON - Battery voltage
44 O/B In-vehicle sensor motor (-) ON - 0V Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
PIIA2344E
Page 452 of 3419

TROUBLE DIAGNOSIS
ATC-57
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Revision: October 20052005 QX56
Operational Check (Front)EJS003XL
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 90°F or 32°C.
2. Turn front blower control dial counterclockwise until system
shuts OFF.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous tempera-
ture.
7. Turn front blower control counterclockwise until system shuts
OFF.
If NG, go to trouble diagnosis procedure for ATC-133, "
Memory
Function" .
If OK, continue with next check.
CHECKING BLOWER
1. Press the AUTO switch. Blower should operate on low speed.
The blower symbol should have one blade lit (on display).
2. Turn the front blower control dial again, and continue checking
blower speed and blower symbol until all speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for AT C - 9 5 , "
DIAGNOSTIC
PROCEDURE FOR BLOWER MOTOR"ATC-95, "DIAGNOSTIC
PROCEDURE FOR BLOWER MOTOR" .
If OK, continue with next check.Conditions : Engine running and at normal operating temperature
WJIA1040E
WJIA1043E
WJIA1040E
WJIA1068E