CHARGING SYSTEM
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DIAGNOSTIC PROCEDURE 2
Check Battery Circuit
1. CHECK BATTERY CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check to see if terminal 1 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 1 connection. Confirm repair by performing complete Battery/Starting/Charging
system test.
2. CHECK BATTERY CIRCUIT
Check voltage between generator connector E206 terminal 1 (B/R)
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
140A fusible link (letter a , located in fusible link box)
Harness for open or short between generator and fus-
ible link
3. CHECK VOLTAGE DROP ON BATTERY CIRCUIT
1. Start the engine.
2. Check voltage between generator connector E206 terminal 1 (B/
R) and battery positive terminal using a digital circuit tester.
OK or NG
OK >> Replace the generator. Refer to SC-27, "Removal and
Installation" . Confirm repair by performing complete
Battery/Starting/Charging system test.
NG >> Check harness between the battery and the generator
for poor continuity.
DIAGNOSTIC PROCEDURE 3
Check Charge Warning Lamp Circuit
1. CHECK CHARGE WARNING LAMP CONNECTION
1. Turn the ignition switch OFF.
2. Check to see if terminal 3 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 3 connection. Confirm repair by performing complete Battery/Starting/Charging
system test. Battery voltage should exist.
W K I A 2111 E
With engine running
at idle and warm.: Less than 0.2V
WKIA2112E
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CHARGING SYSTEM
Revision: October 20052005 QX56
2. CHECK CHARGE WARNING LAMP CIRCUIT
1. Disconnect E205 connector from generator.
2. Apply ground to connector E205 terminal 3 (BR/W) with the igni-
tion switch in the ON position.
OK or NG
OK >> Replace the generator. Refer to SC-27, "Removal and
Installation" . Confirm repair by performing complete
battery/starting/charging system test.
NG >> Check the following.
10A fuse [No. 14, located in fuse block (J/B)]
Charge warning lamp
Harness for open or short between combination meter and fuse
Harness for open or short between combination meter and generator
DIAGNOSTIC PROCEDURE 4
Check Battery Circuit
1. CHECK BATTERY CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check to see if terminal 1 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 1 connection. Confirm repair by performing complete Battery/Starting/Charging
system test.
2. CHECK BATTERY CIRCUIT
Check voltage between generator connector E206 terminal 1 (B/R)
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
140A fusible link (letter a , located in fusible link box)
Harness for open or short between generator and fus-
ible link
3. CHECK VOLTAGE DROP ON BATTERY CIRCUIT
1. Start the engine.
2. Check voltage between generator connector E206 terminal 1 (B/
R) and battery positive terminal using a digital circuit tester.
OK or NG
OK >> GO TO 4.
NG >> Check harness between the battery and the generator
for poor continuity. Charge warning lamp should
light up.
WKIA2110E
Battery voltage should exist.
W K I A 2111 E
With engine running
at idle and warm.: Less than 0.2V
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CHARGING SYSTEM
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4. CHECK GENERATOR DRIVE BELT TENSION
1. Turn the ignition switch OFF.
2. Check generator drive belt tension. Refer to EM-12, "
DRIVE BELTS" .
OK or NG
OK >> Replace the generator. Refer to SC-27, "Removal and Installation" . Confirm repair by performing
complete battery/starting/charging system test.
NG >> Readjust drive belt tension. Refer to EM-12, "
Tension Adjustment" .
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CHARGING SYSTEM
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DIAGNOSTIC PROCEDURE 5
Check Voltage Regulator Circuit
1. CHECK VOLTAGE REGULATOR CIRCUIT CONNECTION
1. Turn the ignition switch OFF.
2. Check to see if terminal 4 is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair terminal 4 connection. Confirm repair by performing complete Battery/Starting/Charging
system test.
2. CHECK VOLTAGE REGULATOR CIRCUIT
Check voltage between generator connector E205 terminal 4 (Y/B)
and ground using a digital circuit tester.
OK or NG
OK >> GO TO 3.
NG >> Check the following.
10A fuse (No. 30, located in fuse and fusible link box)
Harness for open or short between generator and
fuse
3. CHECK VOLTAGE DROP ON VOLTAGE REGULATOR CIRCUIT
1. Start the engine.
2. Check voltage between generator connector E205 terminal 4 (Y/
B) and battery positive terminal using a digital circuit tester.
OK or NG
OK >> Replace the generator. Refer to SC-27, "Removal and
Installation" . Confirm repair by performing complete
Battery/Starting/Charging system test.
NG >> Check harness between the battery and the generator
for poor continuity. Battery voltage should exist.
WKIA2113E
With engine running
at idle and warm.: Less than 0.2V
WKIA2114E
CHARGING SYSTEM
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MALFUNCTION INDICATOR
The IC regulator warning function activates to illuminate “CHARGE” warning lamp, if any of the following
symptoms occur while generator is operating:
Excessive voltage is produced.
No voltage is produced.
Removal and InstallationEKS00B7K
REMOVAL
1. Disconnect the negative battery terminal.
2. Remove the fan shroud. Refer to CO-12, "
Removal and Installation" .
3. Remove the drive belt. Refer to EM-12, "
Removal and Installation" .
4. Remove the lower bracket, using power tools.
5. Remove the generator upper bolt, using power tools.
6. Remove/disconnect the generator harness connectors.
7. Remove the generator.
INSTALLATION
Installation is in the reverse order of removal.
Install the generator and check the tension of the drive belt. Refer to EM-12, "Tension Adjustment" .
CAUTION:
Tighten terminal nut carefully.
WKIA1390E
Terminal nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
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SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS00B7M
StarterEKS00B7N
GeneratorEKS00B7O
Typ eGr. 27
Capacity (20 HR) minimum 12V - 80AH
Cold cranking current A
(For reference value)710
ApplicationAll models
ManufacturerMitsubishi
M002T85571ZCKD
Ty peReduction gear type
System voltage 12V
No-loadTerminal voltage 11V
Current Less than 145A
Revolution More than 3,300 rpm
Minimum diameter of commutator 31.4 mm (1.236 in)
Minimum length of brush 11.0 mm (0.433 in)
Brush spring tension 26.7 - 36.1 N (2.72 - 3.68 kg, 5.93 - 8.02 lb)
Clearance between pinion front edge and
pinion stopper0.5 - 2.0 mm (0.020 - 0.079 in)
Ty peLR1130-701
Hitachi
Nominal rating12V - 130A
Ground polarityNegative
Minimum revolution under no-load (When 13.5 volts is applied) 1,200 rpm
Hot output current (When 13.5 volts is applied)More than 78A/1,800 rpm
More than 108A/2,500 rpm
More than 130A/5,000 rpm
Regulated output voltage 14.1 - 14.7V @ 25°C
Minimum length of brush 6 mm (0.24 in)
Brush spring pressure 1.0 - 3.432 N (0.102 - 0.3501 kg, 0.22 - 0.7715 lbs)
Slip ring minimum outer diameter 26 mm (1.02 in)
Rotor (Field coil) resistance 2.1 ohms
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AUTOMATIC DRIVE POSITIONER
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Manual OperationEIS004XC
The driving position [seat position, steering wheel, pedal position (accelerator, brake) and door mirror position]
can be adjusted with the power seat switch LH, pedal adjusting switch, door mirror remote control switch or
ADP steering switch.
NOTE:
The door mirrors can be manually operated with the ignition switch turned to ACC or ON.
Adjustable pedals can only operate when A/T shift lever is in P position (except when ignition switch
turned to OFF).
If A/T device (detent switch) error is detected, manual adjustable pedal operation cannot be performed
when ignition switch turns ON.
Automatic OperationEIS004XD
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the front door switch LH ON (open)→OFF (close)→ON
(open), the Entry/ Exiting function becomes possible.
After Exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON→START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes.
System DescriptionEIS004XE
The system automatically moves the driver seat and steering wheel to facilitate entry/exit to/from the vehi-
cle. The driver seat control unit can also store the optimum driving positions (driver seat, steering wheel,
pedal position and door mirror position) for 2 people. One-touch operation allows changing between driv-
ing positions.
7. Pedal adjusting switch M96 8. A. Door mirrror LH D4, RH D107
B. Front door switch LH B8
C. Front door lock assembly LH (key
cylinder switch) D149. A. A/T selector lever
B. A/T device (detent switch) M203
10. A. Sliding motor LH P4 (driver seat
view), reclining motor LH P5, lifting
motor (front) P6, lifting motor (rear)
P7
B. Driver seat control unit P2, P3
C. Power seat switch LH P811. A. ADP steering switch M16
B.Tilt motor M68, M69
Function Description
Memory operation The seat, steering wheel, pedals (accelerator, brake) and door mirrors move to the
stored driving position by pushing seat memory switch (1 or 2).
Entry/Exit-
ing functionExiting operation At exit, the seat moves backward and the steering wheel raises. (Exiting position)
Entry operationAt entry, the seat and steering wheel return from Exiting position to the previous driv-
ing position before the Exiting operation.
Keyfob interlock operationPerform memory operation, turnout operation and return operation by pressing key-
fob unlock button.
Auto operation temporary stop
conditions.When ignition switch is turned to START during seat memory switch operation and return
operation, seat memory switch operation and return operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher (memory switch operation
and entry operation).
When the setting switch, seat memory switch 1, or 2 are pressed.
When A/T shift lever is in any position other than P.
When the door mirror remote control switch is operated (when ignition switch turned to
ON).
When power seat switch turned ON.
When pedal adjusting switch turned ON.
When front seat sliding Entry/Exiting setting is OFF (entry/exiting operation).
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AUTOMATIC DRIVE POSITIONER
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Terminals and Reference Values for BCMEIS004XJ
Terminals and Reference Values for Driver Seat Control UnitEIS004XK
TERMINAL WIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
11 O Ignition switch (ACC or ON) Ignition switch (ACC or ON position) Battery voltage
38 W/L Ignition switch (ON or START)Ignition switch (ON or START posi-
tion)Battery voltage
39 L CAN-H — —
40 P CAN-L — —
47 SB Front door switch LH ON (Open) → OFF (Closed) 0 → Battery voltage
67 B Ground — 0
70 W/B Battery power supply — Battery voltage
TERMINALWIRE
COLORITEM CONDITIONVOLTAGE (V)
(Approx.)
1LUART LINE (RX)Pedal adjusting switch ON (FOR-
WARD or BACKWARD operation)
3 L CAN-H — —
6 O Ignition switch (START) Ignition switch (START position) Battery voltage
9 L/R Reclining motor sensor signalON (seat reclining motor opera-
tion)
Other than above 0 or 5
10 W Rear lifting motor sensor signalON (rear lifting motor operation)
Other than above 0 or 5
11 R / BSliding switch BACKWARD sig-
nalON (seat sliding switch BACK-
WARD operation)0
Other than above Battery voltage
12 O/BReclining switch BACKWARD
signalON (seat reclining switch BACK-
WARD operation)0
Other than above Battery voltage
13 L/B Front lifting switch DOWN signalON (front lifting switch DOWN
operation)0
Other than above Battery voltage
PIIA4813E
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