SERVICE DATA AND SPECIFICATIONS (SDS)
EC-669
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureUBS00HE9
Idle Speed and Ignition TimingUBS00HEA
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights and heater fan)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueUBS00HEB
Mass Air Flow SensorUBS00HEC
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorUBS00HED
Engine Coolant Temperature SensorUBS00HEE
A/F Sensor 1 HeaterUBS00HEF
Heated Oxygen sensor 2 HeaterUBS00HEG
Crankshaft Position Sensor (POS)UBS00HEH
Refer to EC-290, "Component Inspection" .
Camshaft Position Sensor (PHASE)UBS00HEI
Refer to EC-297, "Component Inspection" .
Throttle Control MotorUBS00HEJ
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed
No-load* (in P or N position)650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15° ± 5° BTDC
Condition Calculated load value % (Using CONSULT-II or GST)
At idle14.0 - 33.0
At 2,500 rpm12.0 - 25.0
Supply voltage Battery voltage (11 - 14V)
Output voltage at idle1.0 - 1.3V*
Mass air flow (Using CONSULT-II or GST)3.0 - 9.0 g·m/sec at idle*
9.0 - 28.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.94 - 2.06
80 (176)0.295 - 0.349
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
EI-28
DOOR OUTSIDE MOLDING
Revision: October 20052005 QX56
DOOR OUTSIDE MOLDINGPFP:82820
Removal and InstallationEIS008ZQ
Front Door
Removal
1. Open the front door and door window fully.
2. Remove the battery negative terminal.
3. Remove the door mirror. Refer to GW-97, "
Door Mirror Assembly" .
4. Remove the front door outside molding.
Remove the hole cover and remove screw.
Lift the molding from rear edge first.
Disconnect the clips from the flange working forward.
Installation
Installation is in the reverse order of removal.
WIIA0842E
HEADLINING
EI-39
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Revision: October 20052005 QX56
CAUTION:
Disconnect both terminals from battery in advance.
1. Remove body side trim. Refer to EI-35, "
BODY SIDE TRIM" .
2. Remove luggage floor trim. Refer to EI-40, "
LUGGAGE FLOOR TRIM" .
3. Remove sunvisor assemblies.
4. Remove sunvisor clips.
5. Remove sunroof welt (if equipped).
6. Remove front roof console.
Disconnect harnesses.
7. Remove rear roof console.
Disconnect harnesses.
8. Remove assist grips.
9. Remove lamp assembly from rear roof finisher.
Disconnect harness.
10. Remove rear roof finisher.
11. Remove headlining.
Remove clips from rear of headlining.
Disconnect harnesses.
12. Remove rear air control.
Disconnect harness.
13. Remove rear audio control assembly.
Disconnect harness.
14. Remove lamp assemblies.
Disconnect harnesses.
15. Remove air vents.
16. Remove the front roof console bracket.
17. Remove rear roof console front bracket.
18. Remove assist grip brackets from roof.
Installation is in the reverse order of removal.
1. Headlining (without sunroof) 2. Assist grip bracket 3. Assist grip
4. Sunvisor assembly LH 5. Cap LH 6. Sunvisor holder
7. Front roof console 8. Sunglass bin 9. Sunroof welt
10. Cap RH 11. Sunvisor assembly RH 12. Rear roof console bracket
13. Rear storage bin or DVD display 14. Rear air control 15. Rear audio control assembly
16. Rear roof console 17. Rear roof console finisher 18. Rear storage bin
19. Air vent 20. Lamp assembly 21. Plastic clip
22. Headlining (with sunroof) 23. Rear lamp lens 24. Rear lamp
25. Rear roof finisher 26. Plastic clip 27. Metal clip
FUEL INJECTOR AND FUEL TUBE
EM-29
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Revision: October 20052005 QX56
FUEL INJECTOR AND FUEL TUBEPFP:16600
Removal and InstallationEBS00LM6
CAUTION:
Do not remove or disassemble parts unless instructed as shown in the figure.
REMOVAL
1. Remove the engine room cover using power tool. Refer to EM-11, "REMOVAL" .
2. Release the fuel pressure. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
3. Disconnect the negative battery terminal.
4. Disconnect the fuel injector harness connectors.
5. Disconnect the fuel hose assembly from the fuel tubes (right bank and left bank).
CAUTION:
While hoses are disconnected, plug them to prevent fuel from draining.
Do not separate the fuel connector and fuel hose.
6. Remove the fuel injectors with the fuel tube assembly.
1. Fuel tube (right bank) 2. Cap 3. Fuel damper
4. O-ring 5. O-ring (blue) 6. Fuel injector
7. Clip 8. O-ring (brown) 9. O-ring
10. Fuel hose assembly 11. Fuel tube (left bank)
KBIA2472E
CAMSHAFT
EM-51
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Revision: October 20052005 QX56
5. Install the camshaft sprockets using the following procedure:
a. Install the camshaft sprockets aligning them with the matching
marks painted on the timing chain when removed. Align the
camshaft sprocket key groove with the dowel pin on the cam-
shaft front edge at the same time. Then temporarily tighten
bolts.
Install the intake and exhaust side camshaft sprockets by
selectively using the groove of the dowel pin according to the
bank. (Common part used for both banks.)
b. Lock the hexagonal part of the camshaft in the same way as for
removal, and tighten the bolts.
c. Check again that the timing mating mark on the timing chain and
on each sprocket are aligned.
6. Install the chain tensioner using the following procedure:
NOTE:
Left bank is shown.
a. Install the chain tensioner.
Compress the plunger and hold it using a stopper pin when
installing.
Loosen the slack guide side timing chain by rotating the cam-
shaft hexagonal part if mounting space is small.
b. Remove the stopper pin and release the plunger, and then apply
tension to the timing chain.
c. Install the chain tensioner cover onto the front cover (RH bank).
Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants"
.
7. Check and adjust valve clearances. Refer to EM-51, "
Va l v e
Clearance" .
8. Installation of the remaining components is in the reverse order
of removal.
Valv e C le aranceEBS00LMA
INSPECTION
NOTE:
Perform the following inspection after removal, installation or replacement of camshaft or valve-related parts,
or if there are unusual engine conditions due to changes in valve clearance over time (starting, idling, and/or
noise).
1. Warm up the engine. Then stop the engine.
2. Remove the engine cover, battery cover and air duct assembly. Refer to EM-11, "
Removal and Installa-
tion" , SC-9, "REMOVAL" and EM-14, "Removal and Installation" .
KBIA2482E
KBIA2480E
Chain tensioner bolts : 6.9 N·m (0.70 kg-m, 61 in-lb)
Tensioner cover bolts : 9.0 N·m (0.92 kg-m, 80 in-lb)KBIA2479E
KBIA2547E
EM-58Revision: October 2005
CYLINDER HEAD
2005 QX56
CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00LME
CHECKING COMPRESSION PRESSURE
1. Warm up the engine thoroughly. Then stop the engine.
2. Release the fuel pressure. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
CAUTION:
Leave the fuel pump fuse disconnected until step 7.
3. Remove the spark plug from each cylinder. Refer to EM-27, "
REMOVAL" .
4. Connect the engine tachometer (not required in use of CONSULT-II).
5. Install the compression tester with Tool into the spark plug hole.
6. With the accelerator pedal fully depressed, turn the ignition
switch to “START” for cranking. When the gauge pointer stabi-
lizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully charged battery to obtain specified engine speed.
If the engine speed is out of the specified range, check the battery liquid for proper gravity. Check the
engine speed again with normal battery gravity.
If the compression pressure is below the minimum value, check the valve clearances and parts associ-
ated with the combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head,
cylinder head gasket). After checking, measure the compression pressure again.
If some cylinders have low compression pressure, pour a small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, the piston rings may be worn out or damaged. Check
the piston rings and replace if necessary.
–If the compression pressure remains at a low level despite the addition of engine oil, the valves may be
malfunctioning. Check the valves for damage. Replace the valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, the gaskets may be leaking, or a valve in adjacent cylinders
may be damaged. Inspect and repair as required.
7. Install the components in the reverse order of removal.
8. Start the engine and confirm that it runs smoothly.
9. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-95, "
TROUBLE DIAGNOSIS" . Tool number : EG15050500 (J-45402)
Standard MinimumDeference limit
between cylinders
1,520 (15.5, 220) / 200 1,324 (13.5, 192) / 200 98 (1.0, 14) / 200
WBIA0605E
FUEL SYSTEM
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Revision: October 20052005 QX56
FUEL SYSTEMPFP:17503
Checking Fuel LinesEBS00M3Q
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
General PrecautionsEBS00M3R
WA RN ING:
When replacing fuel line parts, be sure to observe the following.
Put a “CAUTION: INFLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
–Release fuel pressure from the fuel lines. Refer to EC-93, "FUEL PRESSURE RELEASE" .
–Disconnect the battery negative terminal.
Always replace O-rings and clamps with new ones.
Do not kink or twist hoses when they are being installed.
Do not tighten hose clamps excessively to avoid damaging
hoses.
Tighten high-pressure rubber hose clamp so that clamp
end is 3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Check that the screw does not contact adjacent parts.
SM A80 3A
MMA104A
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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Revision: October 20052005 QX56
Disconnect the quick connector as follows:
Hold the sides of the connector, push in tabs and pull out the
tube.
If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
CAUTION:
The quick connector can be disconnected when the tabs
are completely depressed. Do not twist the quick connec-
tor more than necessary.
Do not use any tools to disconnect the quick connector.
Keep the resin tube away from heat. Be especially careful
when welding near the tube.
Prevent any acid liquids such as battery electrolyte, from
getting on the resin tube.
Do not bend or twist the resin tube during connection.
Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced.
When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
To keep the quick connector clean and to avoid damage
and contamination from foreign materials, cover the
quick connector with plastic bags or suitable material as
shown.
SF E5 62 A
PBIC1268E
PBIC0163E