PRECAUTIONS
BRC-3
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EFS004X3
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WA RN ING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake System EFS004X4
CAUTION:
Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
system.
Use flare nut wrench when removing and installing brake
tube.
If a brake fluid leak is found, the part must be disassembled
without fail. Then it has to be replaced with a new one if a
defect exists.
Turn the ignition switch OFF and remove the connector of
the ABS actuator and electric unit (control unit) or the bat-
tery terminal before performing the work.
Always torque brake lines when installing.
Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to BR-24, "
BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-30, "BRAKE BUR-
NISHING PROCEDURE" (rear disc brake).
WA RN ING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-IIEFS004X5
When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1. Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
If YES, GO TO 2.
If NO, GO TO 5.
SBR6 86 C
PRECAUTIONS
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3. Attach the liquid gasket tube to the Tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
Within five minutes of liquid gasket application, install the mat-
ing component.
If the liquid gasket protrudes, wipe it off immediately.
Do not retighten after the installation.
Wait 30 minutes or more after installation before refilling the
engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.Tool number : WS39930000 ( — )
WBIA0567E
SEM 15 9F
EM-4Revision: October 2005
PRECAUTIONS
2005 QX56
Precautions for Liquid GasketEBS00NIM
REMOVAL OF LIQUID GASKET SEALING
After removing the bolts and nuts, separate the mating surface
and remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
Tap the seal cutter to insert it.
In areas where the Tool is difficult to use, lightly tap to slide it.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application
surface and the mating surface using suitable tool.
Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
Within five minutes of liquid gasket application, install the mat-
ing component.
If the liquid gasket protrudes, wipe it off immediately.
Do not retighten after the installation.
Wait 30 minutes or more after installation before refilling the
engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.Tool number : KV1011100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM 15 9F
INTAKE MANIFOLD
EM-17
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INSTALLATION
Installation is in the reverse order of removal.
Tighten the intake manifold bolts in numerical order as shown.
Install the EVAP canister purge control solenoid valve connector with it facing front of engine.
Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and
diagonally in several steps.
After installation perform procedure in EM-18, "INSPECTION AFTER INSTALLATION" .
Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26
in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are the same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not
damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube.
Insert until the paint mark for engagement identification
(white) goes completely inside quick connector so that you
cannot see it from the straight side of the connected part. Use
a mirror to check this where it is not possible to view directly
from the straight side, such as quick connector on vehicle
side.
Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:
Hold "A" position in illustration when inserting fuel
tube into quick connector.
Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
Insert until you hear a “click” sound and actually feel
the engagement.
To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
4. Pull quick connector by hand holding "A" position. Make sure it is completely engaged (connected) so that
it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E
EM-24Revision: October 2005
OIL PAN AND OIL STRAINER
2005 QX56
INSTALLATION
1. Install the oil pan (upper) using the following steps.
a. Apply liquid gasket thoroughly as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-
45, "Recommended Chemical Products and Sealants" .
CAUTION:
Apply liquid gasket to outside of bolt hole for the hole
shown by .
b. Install new O-rings to the oil pump and front cover side.
c. Tighten the bolts in numerical order as shown.
d. Install rear plate cover.
2. Install the oil strainer to the oil pan (upper).
3. Install the oil pan (lower).
a. Apply liquid gasket thoroughly as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
KBIA2470E
KBIA2469E
M6 × 30 mm (1.18 in) : No. 15, 16
M8 × 25 mm (0.98in) : No. 1, 3, 5, 7, 11, 13
M8 × 45 mm (1.77 in) : No. 2, 4, 6, 8, 10, 14
M8 × 123 mm (4.84in) : No. 9, 12
PBIC2553E
KBIA2471E
EM-34Revision: October 2005
ROCKER COVER
2005 QX56
INSTALLATION
1. Apply liquid gasket to the joint part of the cylinder head and
camshaft bracket following the steps below.
NOTE:
Illustration shows an example of left bank side (zoomed in
shows No.1 camshaft bracket).
a. Refer to illustration “a” to apply liquid gasket to the joint part of
No.1 camshaft bracket and cylinder head.
b. Refer to illustration “b” to apply liquid gasket 90° to illustration
“a”.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants" .
2. Install the rocker cover.
Make sure the new rocker cover gasket is installed in the groove of the rocker cover.
Tighten the bolts in two steps in the numerical order shown.
CAUTION:
Do not hold the rocker cover by the oil filler neck (right
bank).
3. Install the PCV hose.
NOTE:
Remove foreign materials from inside the hose using com-
pressed air.
The inserted length is within 25 - 30 mm (0.98 - 1.18 in) [Target: 25 mm (0.98 in)].
4. Installation of the remaining components is in the reverse order of removal.
KBIA2510E
1st step : 2.0 N·m (0.2 kg-m, 18 in-lb)
2nd step : 8.3 N·m (0.85 kg-m, 73 in-lb)
KBIA2509E
TIMING CHAIN
EM-41
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9. Install the chain tensioner cover.
Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants"
.
10. Install the front cover as follows:
a. Install a new O-ring on the cylinder block.
b. Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants".
c. Check again that the timing mating marks on the timing chain
and on each sprocket are aligned. Then install the front cover.
d. Install the bolts in the numerical order shown.
e. After tightening, re-tighten to the specified torque.
CAUTION:
Be sure to wipe off any excessive liquid gasket leaking onto
surface mating with oil pan.
11. Install the chain case cover (right bank) and (left bank) as fol-
lows:
a. Apply liquid gasket as shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants".
CAUTION:
The start and end of the application of the liquid gasket
should be crossed at a position that cannot be seen after
attaching the chain case cover.
KBIA2547E
KBIA2516E
KBIA2517E
M6 × 50 mm (1.97 in) : No. 1, 20, 25, 26, 27
M6 × 80 mm (3.15 in) : No. 4, 5, 7
M6 × 20 mm (0.79 in) : Except the above
KBIA2478E
KBIA2481E
CYLINDER HEAD
EM-61
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Disassembly and AssemblyEBS00LMG
* Refer to GI-45, "Recommended Chemical Products and Sealants" .
DISASSEMBLY
1. Remove the spark plug. Refer to EM-27, "REMOVAL" .
2. Remove the valve lifter.
Identify the installation positions, and store them without mixing them up.
3. Remove the valve collet using Tool.
CAUTION:
When working, take care not to damage valve lifter holes.
4. Remove the valve spring retainer, valve spring and valve spring
seat.
5. Inspect the valve guide clearance. Refer to EM-65, "
Va l v e G u id e
Clearance" .
6. Push the valve stem to the combustion chamber side, and remove the valve.
Identify the installation positions, and store them without mixing them up.
1. Spark plug 2. Valve lifter 3. Valve collet
4. Valve spring retainer 5. Valve spring 6. Valve spring seat
7. Valve oil seal 8. Valve guide 9. Valve seat
10. Valve (INT) 11. Valve (EXH) 12. Cylinder head (left bank)
13. Spark plug tube 14. Cylinder head (right bank)
WBIA0470E
Tool number : KV10116200 (J-26336-B)
: KV10115900 (J-26336-20)
: KV10109220 ( — )
WBIA0578E