2005 INFINITI QX4 height adjustment

EM-2Revision: October 20052005 QX56 CAMSHAFT ............................................................... 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSPECTION AFTER REMOVAL ........................ 46
INSTALLATION .................................................... 48
Valve Clearance ...................................................... 51
INSPECTION ....................................................... 51
ADJUSTMENT .................................................... 53
OIL SEAL .................................................................. 55
Removal and Installation of Valve Oil Seal ............. 55
REMOVAL ........................................................... 55
INSTALLATION .................................................... 55
Removal and Installation of Front Oil Seal ............. 56
REMOVAL ........................................................... 56
INSTALLATION .................................................... 56
Removal and Installation of Rear Oil Seal .............. 56
REMOVAL ........................................................... 56
INSTALLATION .................................................... 57
CYLINDER HEAD ..................................................... 58
On-Vehicle Service ................................................. 58
CHECKING COMPRESSION PRESSURE ......... 58
Removal and Installation ........................................ 59
REMOVAL ........................................................... 59
INSPECTION AFTER REMOVAL ........................ 60
INSTALLATION .................................................... 60
Disassembly and Assembly .................................... 61
DISASSEMBLY ................................................... 61
ASSEMBLY ......................................................... 62
Inspection After Disassembly ................................. 63
CYLINDER HEAD DISTORTION ........................ 63
VALVE DIMENSIONS .......................................... 64
VALVE GUIDE CLEARANCE .............................. 65
VALVE GUIDE REPLACEMENT ......................... 65
VALVE SEAT CONTACT ..................................... 67
VALVE SEAT REPLACEMENT ........................... 67
VALVE SPRING SQUARENESS ......................... 68
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 68
ENGINE ASSEMBLY ................................................ 69
Removal and Installation ........................................ 69
REMOVAL ........................................................... 69
INSTALLATION .................................................... 72
INSPECTION AFTER INSTALLATION ................ 72
CYLINDER BLOCK ................................................... 73
Disassembly and Assembly .................................... 73
DISASSEMBLY ................................................... 74ASSEMBLY ..........................................................77
How to Select Piston and Bearing ..........................82
DESCRIPTION ....................................................82
HOW TO SELECT PISTON .................................83
HOW TO SELECT CONNECTING ROD BEAR-
ING .......................................................................84
HOW TO SELECT MAIN BEARING ....................85
Inspection After Disassembly ..................................89
CRANKSHAFT END PLAY ..................................89
CONNECTING ROD SIDE CLEARANCE ...........89
PISTON AND PISTON PIN CLEARANCE ...........89
PISTON RING SIDE CLEARANCE .....................90
PISTON RING END GAP ....................................90
CONNECTING ROD BEND AND TORSION .......91
CONNECTING ROD BEARING (BIG END) ........91
CONNECTING ROD BUSHING OIL CLEAR-
ANCE (SMALL END) ...........................................91
CYLINDER BLOCK DISTORTION ......................92
MAIN BEARING HOUSING INSIDE DIAMETER ...93
PISTON TO CYLINDER BORE CLEARANCE ....93
CRANKSHAFT JOURNAL DIAMETER ...............94
CRANKSHAFT PIN DIAMETER ..........................95
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT .................................................................95
CRANKSHAFT RUNOUT ....................................95
CONNECTING ROD BEARING OIL CLEAR-
ANCE ...................................................................95
MAIN BEARING OIL CLEARANCE .....................96
CRUSH HEIGHT OF MAIN BEARING ................97
CRUSH HEIGHT OF CONNECTING ROD
BEARING .............................................................97
MAIN BEARING CAP BOLT DIAMETER .............97
CONNECTING ROD BOLT DIAMETER ..............98
SERVICE DATA AND SPECIFICATIONS (SDS) ......99
Standard and Limit ..................................................99
GENERAL SPECIFICATIONS .............................99
DRIVE BELTS ......................................................99
EXHAUST MANIFOLD ........................................99
CAMSHAFT AND CAMSHAFT BEARING ......... 100
CYLINDER HEAD .............................................. 102
CYLINDER BLOCK ............................................ 104
PISTON, PISTON RING AND PISTON PIN ...... 105
CONNECTING ROD .......................................... 105
CRANKSHAFT ................................................... 106
MAIN BEARING ................................................. 107

FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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SECTION FFD
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FFD
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
FRONT OIL SEAL ...................................................... 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 8
SIDE OIL SEALS ........................................................ 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9REAR COVER GASKET ........................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
FRONT FINAL DRIVE ASSEMBLY .......................... 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 13
COMPONENTS ................................................... 13
ASSEMBLY INSPECTION AND ADJUSTMENT ... 14
DISASSEMBLY ................................................... 17
INSPECTION AFTER DISASSEMBLY ................ 22
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ................................................... 23
ASSEMBLY ......................................................... 24
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 32
General Specifications ............................................ 32
Side Gear Adjustment ............................................ 32
Total Preload Adjustment ........................................ 32
Drive Pinion Height Adjustment .............................. 33

FRONT FINAL DRIVE ASSEMBLY
FFD-23
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FFD
Revision: October 20052005 QX56
ADJUSTMENT AND SELECTION OF ADJUSTING WASHERS
Differential Side Gear Clearance

Assemble the differential parts if they are disassembled. Refer to FFD-17, "Differential Assembly" .
1. Place differential case straight up so that side gear to be mea-
sured comes upward.
2. Using feeler gauge, measure the clearance between side gear
back and differential case at 3 different points, while rotating
side gear. Average the 3 readings, and then measure the clear-
ance of the other side as well.
CAUTION:
To prevent side gear from tilting, insert feeler gauges with
the same thickness from both sides.
3. If the back clearance is outside the specification, use a thicker/
thinner side gear thrust washer to adjust. Refer to FFD-23, "
Dif-
ferential Side Gear Clearance" .
CAUTION:
Select a side gear thrust washer for right and left individually.
Pinion Gear Height

Drive gear and pinions are supplied in matched sets only.Match-
ing numbers on both pinion and drive gear are etched for verifi-
cation. If a new gear set is being used, verify the numbers of
each pinion gear and drive gear before proceeding with assem-
bly.

The mounting distance from the centerline of the drive gear to the back face of the pinion gear for the
M205 final drive is 103.5 mm (4.0748 inches).
On the button end of each pinion, there is etched a plus (+) number, a minus (-) number, or a zero (0),
which indicates the best running position for each particular gear set. This dimension is controlled by a
selective shim between the inner pinion bearing race and pinion gear.
For example: If a pinion is etched m+8 (+3), it would require 0.08 mm (0.003 inch) less shim than a pinion
etched “0”. This means decreasing shim thickness; increases the mounting distance of the pinion to 103.6
mm (4.0778 inches). If a pinion is etched m+8 (-3), it would require adding 0.08mm (0.003 inch) more to
the shim than would be required if the pinion were etched “0”. By adding 0.08 mm (0.003 inch), the mount-
PDIA0460E
Side gear back clearance specification
: 0.20 mm (0.0079 in) or less
When the back clearance is large:
Use a thicker thrust washer.
When the back clearance is small:
Use a thinner thrust washer.
SPD8 28
SDIA2241E

SERVICE DATA AND SPECIFICATIONS (SDS)
FFD-33
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FFD
Revision: October 20052005 QX56
Drive Pinion Height AdjustmentEDS003PP
*Always check with the Parts Department for the latest parts information.Available
drive pinion
height adjust-
ing washersThickness mm (in) Package part number*
1.22 (0.048)
1.24 (0.049)
1.27 (0.050)
1.30 (0.051)
1.32 (0.052)38154 8S111
1.35 (0.053)
1.37 (0.054)
1.40 (0.055)
1.42 (0.056)
1.45 (0.057)38154 8S112
1.47 (0.058)
1.50 (0.059)
1.52 (0.060)
1.55 (0.061)
1.57 (0.062)38154 8S113
1.60 (0.063)
1.63 (0.064)
1.65 (0.065)
1.68 (0.066)
1.70 (0.067)38154 8S114
1.73 (0.068)
1.75 (0.069)
1.78 (0.070)
1.80 (0.071)
1.83 (0.072)38154 8S115

FSU-6
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES001GI
Check front suspension parts for excessive play, cracks, wear and
other damage.

Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FAX-5, "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .

Make sure that the cotter pin is inserted (4x4 only).

Retighten all nuts and bolts to the specified torque.

Check shock absorber for oil leakage and other damage.

Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES001GJ
PRELIMINARY INSPECTION
WAR NIN G:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-21, "
Wheelarch Height (Unladen*1 )" .

Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.

This type of alignment is recommended for any NISSAN vehicle.

The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.

The alignment machine itself should be capable of accepting any NISSAN vehicle.

The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.

Your alignment machine should be regularly calibrated in order to give correct information.Suspension component torques : Refer to FSU-5,
"Components" .SM A52 5A
SFA392B

IDX-5
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IDX
ALPHABETICAL INDEX
GPS antenna ..................................................... AV-62
Grease .............................................................. MA-11
Ground distribution ............................................ PG-29
H
H/AIM - Wiring diagram ...................................... LT-66
Handling precautions for plastics ..................... BL-187
Harness connector ............................................ PG-67
Harness layout .................................................. PG-39
Hazard warning lamp ......................................... LT-80
Headlamp aiming control ................................... LT-66
Headlamp leveler - See Headlamp aiming control . LT-
66
Headlamp removal and installation .................... LT-32
Heated oxygen sensor 2 (bank 1) .... EC-216, EC-225,
EC-415
, EC-426
Heated oxygen sensor 2 (bank 2) .... EC-216, EC-225,
EC-415
, EC-426
Heated oxygen sensor 2 heater (bank 1) ........ EC-166
Heated oxygen sensor 2 heater (bank 2) ........ EC-166
Heated seat ....................................................... SE-90
Heater and cooling unit (Heater core) . ATC-156, ATC-
160
Heater unit (heater core) ............... ATC-156, ATC-160
Height (Dimensions) ........................................... GI-49
HFC134a (R134a) system identification ........... ATC-7
HFC134a (R134a) system precaution ............... ATC-5
HFC134a (R134a) system service procedure ATC-175
HFC134a (R134a) system service tools ......... ATC-14
HFC134a system service equipment precaution ATC-
11
High & low reverse clutch solenoid valve . AT-152, AT-
154
Homelink universal transceiver ........................ BL-156
Horn ................................................................ WW-58
HORN - Wiring diagram .................................. WW-58
How to erase DTC for OBD system .................. EC-62
HSEAT - Wiring diagram ................................... SE-92
I
I/MIRR - Wiring diagram ................................... GW-75
IATS - Wiring diagram ..................................... EC-192
ICC - Wiring diagram ....................................... ACS-20
ICC/BS - Wiring diagram ................................. EC-562
ICC/SW - Wiring diagram ................................ EC-547
ICCBOF - Wiring diagram ............................... EC-650
Identification plate .............................................. GI-47
Idle air volume learning ..................................... EC-91
Idle mixture ratio ................................................ EC-79
Idle speed .............................................. EC-72, EC-77
Idle speed control (ISC) .................... EC-374, EC-376
Ignition coil .......................................... EM-26, EC-619
Ignition control system .................................... EC-619
Ignition key hole illumination ............................ LT-129
Ignition timing ........................................ EC-72, EC-77
IGNSYS - Wiring diagram ............................... EC-620
ILL - Wiring diagram ......................................... LT-158
Illumination ....................................................... LT-152
In vehicle sensor ........................... ATC-140, ATC-149
INJECT - Wiring diagram ................................. EC-632
Injector ............................................................. EC-631
Input clutch solenoid valve ................. AT-140, AT-142
Instrument panel .................................................. IP-10
Instrument panel speaker .................................. AV-46
Intake air temperature sensor ............ EC-191, EC-211
Intake door control linkage adjustment . ATC-85, ATC-
88
Intake door motor ........................... ATC-83, ATC-164
Intake manifold .................................................. EM-15
Intake sensor ................................ ATC-145, ATC-151
Integrated homelink transmitter - See Homelink univer-
sal tranceiver .................................................... BL-156
Intelligent cruise control (ICC) system ............... ACS-6
Interior ................................................................. EI-35
Interior lamp ...................................................... LT-129
Interior lamp on-off control ................................ LT-130
Internal gear (Transfer) ....................... TF-147, TF-174
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-17
IVIS (Infiniti vehicle immobilizer system) .......... BL-137
IVIS (Infiniti vehicle immobilizer system) precautions ...
GI-3
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Jacking points ..................................................... GI-40
Junction box (J/B) .............................................. PG-76
K
Key illumination ................................................ LT-130
KEYLES - Wiring diagram .................................. BL-49
Knock sensor (KS) ........................................... EC-279
KS - Wiring diagram ........................................ EC-280
L
Length (Dimensions) .......................................... GI-49
License lamp .................................................... LT-108
Lifting points ....................................................... GI-41
Line pressure solenoid valve ........................... AT-119
Line pressure switch (Transfer) .......... TF-152, TF-165
Line pressure test (A/T) ..................................... AT-51
Location of electrical units ................................. PG-63
Low coast brake solenoid valve .......... AT-156, AT-158
Low tire pressure warning system ...................... WT-8
Low tire pressure warning system - trouble diagnoses
WT-11
Low tire pressure warning system - Wiring diagram .....
WT-11
Lubricant (R134a) A/C ..................................... ATC-22
Lubricants .......................................................... MA-11
Lubrication circuit (engine) .................................. LU-5
Lubrication oil A/C ........................................... ATC-22
Lubrication-locks, hinges and hood latches ....... MA-31

LT-78
FRONT FOG LAMP
Revision: October 20052005 QX56
Aiming AdjustmentEKS00B9M
The fog lamp is a semi-sealed beam type which uses a replaceable halogen bulb. Before performing aiming
adjustment, make sure of the following.

Keep all tires inflated to correct pressure.

Place vehicle on level ground.

See that vehicle is unloaded (except for full levels of coolant,
engine oil and fuel, and spare tire, jack, and tools). Have the
driver or equivalent weight placed in driver seat.
Adjust aiming in the vertical direction by turning the adjustment
screw.
NOTE:
Access adjustment screw from underneath front bumper. Turn screw
clockwise to raise pattern and counterclockwise to lower pattern.
1. Set the distance between the screen and the center of the fog
lamp lens as shown.
2. Turn front fog lamps ON.
3. Adjust front fog lamps using adjusting screw so that the top edge
of the high intensity zone is 200 mm (7.9 in) below the height of
the fog lamp centers as shown.

When performing adjustment, if necessary, cover the headlamps
and opposite fog lamp.
SEL350X
MEL327G
MEL328GA

RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
A
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RF
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special service tool .................................................. 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................ 10
OUTLINE ............................................................. 10
OPERATION ....................................................... 10RETAINED POWER OPERATION ...................... 11
MEMORY RESET PROCEDURE ....................... 11
INTERRUPTION DETECTION FUNCTION ........ 11
CAN Communication System Description .............. 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Values for BCM .............. 15
Terminals and Reference Values for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 15
CONSULT-II Function (BCM) ................................. 16
CONSULT-II OPERATION ................................... 16
Work Support .......................................................... 17
Active Test .............................................................. 17
Data Monitor ........................................................... 17
Trouble Diagnosis Chart by Symptom .................... 17
BCM Power Supply and Ground Circuit Check ...... 18
Sunroof Switch System Check ............................... 19
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 20
Door Switch Check ................................................. 21
Fitting Adjustment ................................................... 23
GAP ADJUSTMENT ............................................ 23
HEIGHT DIFFERENCE ADJUSTMENT .............. 23
Removal and Installation ........................................ 23
SUNROOF UNIT ................................................. 26
GLASS LID .......................................................... 26
WIND DEFLECTOR ............................................ 26
SUNSHADE ........................................................ 27
SUNROOF MOTOR ............................................ 27
DRAIN HOSES .................................................... 28
WEATHERSTRIP ................................................ 29
LINK AND WIRE ASSEMBLY ............................. 29