OIL SEAL
EM-55
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: October 20052005 QX56
OIL SEALPFP:00100
Removal and Installation of Valve Oil SealEBS00LMB
REMOVAL
1. Remove the camshaft relating to the valve oil seal to be removed. Refer to EM-43, "REMOVAL" .
2. Remove the valve lifters. Refer to EM-43, "
REMOVAL" .
Correctly identify the location where each part is removed from. Keep parts organized to avoid mixing
them up.
3. Turn the crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent the valve from
dropping into the cylinder.
4. Remove the valve collet using Tool.
CAUTION:
Do not damage the valve lifter holes.
5. Remove the valve spring retainer and valve spring.
CAUTION:
Do not remove the valve spring seat from the valve spring.
6. Remove the valve oil seal using Tool.
INSTALLATION
Installation is in the reverse order of removal.
Install the valve oil seal using Tool.
Apply new engine oil on the new valve oil seal joint and seal lip.
Install the valve oil seal to the specified height "H".Tool number : KV10116200 (J-26336-B)
: KV10115900 (J-26336-20)
: KV10109220 ( — )
WBIA0578E
Tool number : KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height "H" (Without valve spring seat installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
WBIA0490E
EM-56Revision: October 2005
OIL SEAL
2005 QX56
Removal and Installation of Front Oil SealEBS00LMC
REMOVAL
1. Remove the radiator. Refer to CO-12, "Removal and Installation" .
2. Remove cooling fan. Refer to CO-15, "
Removal and Installation (Crankshaft Driven Type)" .
3. Remove the crankshaft pulley. Refer to EM-35, "
TIMING CHAIN" .
4. Remove the front oil seal using suitable tool.
CAUTION:
Do not damage front cover and oil pump drive spacer.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new front oil seal.
2. Install the front oil seal.
Install the front oil seal so that each seal lip is oriented as
shown.
Press-fit until the height of the front oil seal is level with the
mounting surface using suitable tool.
CAUTION:
Do not damage front timing chain case and crankshaft.
Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealEBS00LMD
REMOVAL
1. Remove the transmission assembly. Refer to AT-244, "Removal and Installation (4x2)" or AT-247,
"Removal and Installation (4x4)" .
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft and remove the drive plate bolts.
Remove the bolts diagonally.
CAUTION:
Do not damage the drive plate. Especially, avoid deforming and damaging the signal plate
teeth (circumference position).
Place the drive plate with the signal plate surface facing other than downward.
SBIA0359E
SEM 71 5A
PBIC2931E
OIL SEAL
EM-57
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: October 20052005 QX56
Keep magnetic materials away from signal plate.
b. Remove the engine rear plate.
2. Remove the rear oil seal using suitable tool.
CAUTION:
Do not damage crankshaft or oil seal retainer surface.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new rear oil seal.
2. Install the rear oil seal.
Install the rear oil seal so that each seal lip is oriented as
shown.
Press-fit the rear oil seal using suitable tool.
CAUTION:
Do not damage the crankshaft or cylinder block.
Press-fit the oil seal straight to avoid causing burrs or
tilting.
Do not touch grease applied onto the oil seal lip.
Do not damage or scratch the outer circumference of
the rear oil seal.
Tap until flattened with the front edge of the oil seal retainer.
3. Installation of the remaining components is in the reverse order of removal.
WBIA0437E
SEM 71 5A
WBIA0438E
EM-58Revision: October 2005
CYLINDER HEAD
2005 QX56
CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00LME
CHECKING COMPRESSION PRESSURE
1. Warm up the engine thoroughly. Then stop the engine.
2. Release the fuel pressure. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
CAUTION:
Leave the fuel pump fuse disconnected until step 7.
3. Remove the spark plug from each cylinder. Refer to EM-27, "
REMOVAL" .
4. Connect the engine tachometer (not required in use of CONSULT-II).
5. Install the compression tester with Tool into the spark plug hole.
6. With the accelerator pedal fully depressed, turn the ignition
switch to “START” for cranking. When the gauge pointer stabi-
lizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully charged battery to obtain specified engine speed.
If the engine speed is out of the specified range, check the battery liquid for proper gravity. Check the
engine speed again with normal battery gravity.
If the compression pressure is below the minimum value, check the valve clearances and parts associ-
ated with the combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head,
cylinder head gasket). After checking, measure the compression pressure again.
If some cylinders have low compression pressure, pour a small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, the piston rings may be worn out or damaged. Check
the piston rings and replace if necessary.
–If the compression pressure remains at a low level despite the addition of engine oil, the valves may be
malfunctioning. Check the valves for damage. Replace the valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, the gaskets may be leaking, or a valve in adjacent cylinders
may be damaged. Inspect and repair as required.
7. Install the components in the reverse order of removal.
8. Start the engine and confirm that it runs smoothly.
9. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-95, "
TROUBLE DIAGNOSIS" . Tool number : EG15050500 (J-45402)
Standard MinimumDeference limit
between cylinders
1,520 (15.5, 220) / 200 1,324 (13.5, 192) / 200 98 (1.0, 14) / 200
WBIA0605E
CYLINDER HEAD
EM-59
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: October 20052005 QX56
Removal and InstallationEBS00LMF
REMOVAL
1. Remove the engine assembly from the vehicle. Refer to EM-69, "REMOVAL" .
2. Remove the following components and related parts:
Auto tensioner of drive belts and idler pulley. Refer to EM-12, "DRIVE BELTS" .
Thermostat housing and hose. Refer to CO-19, "Removal of Thermostat Housing, Water Outlet and
Heater Pipe" .
Oil pan and oil strainer. Refer to EM-22, "OIL PAN AND OIL STRAINER" .
Fuel tube and fuel injector assembly. Refer to EM-29, "FUEL INJECTOR AND FUEL TUBE" .
Intake manifold. Refer to EM-15, "INTAKE MANIFOLD" .
Ignition coil. Refer to EM-26, "IGNITION COIL" .
Rocker cover. Refer to EM-33, "ROCKER COVER" .
3. Remove the crankshaft pulley, front cover, oil pump, and timing chain. Refer to EM-35, "
TIMING CHAIN" .
4. Remove the camshaft sprockets and camshafts. Refer to EM-43, "
CAMSHAFT" .
5. Remove the cylinder head bolts in reverse of order shown.
1. Harness bracket 2. Engine coolant temperature sensor 3. Washer
4. Cylinder head gasket (left bank) 5. Cylinder head (right bank) 6. Cylinder head bolt
7. Cylinder head gasket (right bank) 8. Cylinder head (left bank)
KBIA2528E
PBIC0068E
EM-60Revision: October 2005
CYLINDER HEAD
2005 QX56
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Diameter
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2
exceeds the limit, replace the bolt with a new one.
If reduction of diameter appears in a position other than d2, use
it as d2 point.
INSTALLATION
1. Install a new cylinder head gasket.
2. Install the cylinder head. Follow the steps below to tighten the
bolts in the numerical order shown.
CAUTION:
If cylinder head bolts are re-used, check their diameters
before installation. Refer to EM-60, "
Cylinder Head Bolts
Diameter" .
a. Apply engine oil to threads and seating surface of the bolts.
b. Measure the tightening angle using Tool.
CAUTION:
Measure the tightening angle using Tool. Do not measure
visually.
3. Installation of the remaining components is in the reverse order of removal.Limit (d1 - d2) : 0.18 mm (0.0071 in)
KBIA0189E
Step a : 98.1 N·m (10 kg-m, 72 ft-lb)
Step b :Loosen in the reverse order of tightening.
Step c : 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC0068E
Tool number : KV10112100 (BT-8653-A)
Step d : 60° clockwise
Step e : 60° clockwise
WBIA0603E
EM-62Revision: October 2005
CYLINDER HEAD
2005 QX56
7. Remove the valve oil seal using Tool.
8. Replace the valve seat if necessary. Refer to EM-67, "
VALVE SEAT REPLACEMENT" .
9. Replace the valve guide if necessary. Refer to EM-67, "
VALVE SEAT REPLACEMENT" .
10. Remove the spark plug tube, as necessary.
Remove the spark plug tube out of the cylinder head using suitable tool.
CAUTION:
Do not damage the cylinder head.
Do not remove the spark plug tube unless absolutely necessary. Once removed, the spark
plug tube will be deformed and cannot be reused.
ASSEMBLY
1. Install the valve guide if necessary. Refer to EM-65, "VALVE GUIDE REPLACEMENT" .
2. Install the valve seat if necessary. Refer to EM-67, "
VALVE SEAT REPLACEMENT" .
3. Install the valve oil seal using Tool.
Apply new engine oil on the new valve oil seal joint and seal
lip.
Install the valve oil seal to the specified height "H".
4. Install the valves in their original position.
5. Install the valve spring seats.
6. Install the valve springs.
Install the narrow pitch end (Paint mark side) to the cylinder
head side.
7. Install the valve spring retainers.Tool number : KV10107902 (J-38959)
WBIA0478E
Tool number : KV10115600 (J-38958)
Height "H" (Without valve spring seat installed)
Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
WBIA0490E
SEM 08 5D
EM-70Revision: October 2005
ENGINE ASSEMBLY
2005 QX56
5. Remove the cowl extension. Refer to EI-18, "Removal and Installation" .
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly EM-14, "
REMOVAL" .
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-12, "
REMOVAL" .
10. Remove the drive belts. Refer to EM-12, "
Removal" .
11. Remove the fan blade. Refer to CO-15, "
REMOVAL" .
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir tank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or
rope. Refer to PS-26, "
REMOVAL" .
18. Remove the A/C compressor bolts and set the compressor aside. Refer to ATC-179, "
REMOVAL" .
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-29, "
REMOVAL" .
22. Disconnect the heater hoses at cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4x4 only). Refer to FFD-11, "
REMOVAL" .
25. Remove the exhaust manifolds. Refer to EM-19, "
Removal and Installation" .
26. Install the engine slingers into the left bank cylinder head and
right bank cylinder head.
27. Remove the A/T. Refer to AT-244, "
Removal and Installation
(4x2)" or AT-247, "Removal and Installation (4x4)" .
28. Lift using hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer-
ence with the vehicle body.
CAUTION:
Before and during lifting, always check if any harnesses
are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand.
NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
Loosen the bolts diagonally.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
PBIC1556E