EC-844
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2005 July 2005 FX
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionABS00E4K
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionABS00E4L
Vehicle driven distance: More than 5,000 km (3,017 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30 °C (68 - 86 °F)
Engine coolant temperature: 75 - 95 °C (167 - 203 °F)
Transmission: Warmed-up*1
Electrical load: Not applied*2
Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP 1” (A/T fluid
temperature sensor signal) indicates more than 60 °C (140 °F).
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureABS00E4M
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-769, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-845, "
Diagnostic Procedure" .
SEF601Z
DTC P0550 PSP SENSOR EC-1129
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DTC P0550 PSP SENSORPFP:49763
Component DescriptionABS007PW
Power steering pressure (PSP) sensor is installed to the power
steering high-pressure tube and detects a power steering load. This
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.
CONSULT-II Reference Value in Data Monitor ModeABS007PX
Specification data are reference values.
On Board Diagnosis LogicABS007PY
The MIL will not light up for this diagnosis.
NOTE:
If DTC P0550 is displayed with DTC P1229, first perform the trouble diagnosis for DTC P1229. Refer to
EC-1229
.
DTC Confirmation ProcedureABS007PZ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1131, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB1484E
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL
Engine: After warming up, idle
the engine Steering wheel: Not being turned
(Forward direction) OFF
Steering wheel: Being turned ON
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0550
0550 Power steering pres-
sure sensor circuit An excessively low or high voltage from the
sensor is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted)
Power steering pressure sensor
SEF058Y
DTC P0550 PSP SENSOR EC-1131
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Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS007Q1
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-861, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
12 R/G Power steering pressure
sensor [Engine is running]
Steering wheel: Being turned
0.5 - 4.5V
[Engine is running]
Steering wheel: Not being turned 0.4 - 0.8V
67 B/W Sensor ground [Engine is running]
Warm-up condition
Idle speed Approximately 0V
68 SB Sensor power supply
(Power steering pressure
sensor) [Ignition switch: ON]
Approximately 5V
PBIB2195E
DTC P0550 PSP SENSOR EC-1133
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6. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E306, F46
Harness for open or short between power steering pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK PSP SENSOR
Refer to EC-1133, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace PSP sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-854, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
Component InspectionABS007Q2
POWER STEERING PRESSURE SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle.
3. Check voltage between ECM terminal 12 and ground under the following conditions.
Removal and InstallationABS00A3Y
POWER STEERING PRESSURE SENSOR
Refer to PS-41, "HYDRAULIC LINE" .
Continuity should exist.
Condition Voltage
Steering wheel is being turned. 0.5 - 4.5V
Steering wheel is not being turned. 0.4 - 0.8V
MBIB0126E
DTC P1568 ICC FUNCTION EC-1261
[VK45DE]
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DTC P1568 ICC FUNCTIONPFP:18995
On Board Diagnosis LogicABS007UC
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
If DTC P1568 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-862, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
If DTC P1568 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-1134, "
DTC P0605 ECM"
DTC Confirmation ProcedureABS007UD
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 4 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Press MAIN switch on ICC steering switch.
4. Drive the vehicle at more than 40 km/h (25 MPH).
5. Press SET/COAST switch.
6. If DTC is detected, go to EC-1261, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureABS007UE
1. REPLACE ICC UNIT
1. Replace ICC unit.
2. Perform ACS-9, "
ACTION TEST" .
3. Check DTC of ICC unit. Refer to ACS-41, "
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" .
>> INSPECTION END
DTC No. Trouble Diagnosis
Name DTC Detecting Condition Possible Cause
P1568
1568 ICC function ECM detects a difference between signals
from ICC unit is out of specified range.
Harness or connectors
(The CAN communication line is open or
shorted.)
ICC unit
ECM
SEF058Y
SERVICE DATA AND SPECIFICATIONS (SDS) EC-1395
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureABS007Y4
Idle Speed and Ignition TimingABS007Y5
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueABS007Y6
Mass Air Flow SensorABS007Y7
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorABS007Y8
Engine Coolant Temperature SensorABS007Y9
Fuel Tank Temperature SensorABS00E8W
Crankshaft Position Sensor (POS)ABS007YC
Refer to EC-1042, "Component Inspection" .
Camshaft Position Sensor (PHASE)ABS007YD
Refer to EC-1049, "Component Inspection" .
Heated Oxygen Sensor 1 HeaterABS007YA
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
Target idle speed No-load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12 ° ± 5 ° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-II or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.94 - 2.06
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
Resistance [at 25°C (77 °F)] 3.3 - 4.0 Ω
EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM
Revision: 2005 July 2005 FX
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ ..... 5
Precautions for Disconnecting Fuel Piping ......... ..... 5
Precautions for Removal and Disassembly ........ ..... 5
Precautions for Inspection, Repair and Replace-
ment .................................................................... ..... 5
Precautions for Assembly and Installation .......... ..... 6
Precautions for Angle Tightening ........................ ..... 6
Precautions for Liquid Gasket ............................. ..... 6
REMOVAL OF LIQUID GASKET SEALING ..... ..... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ...................................................... ..... 8
Special Service Tools .......................................... ..... 8
Commercial Service Tools ................................... ... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 13
NVH Troubleshooting — Engine Noise ............... ... 13
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. ... 14
DRIVE BELTS ........................................................ ... 15
Checking Drive Belts ........................................... ... 15
Tension Adjustment ............................................. ... 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 16
A/C COMPRESSOR BELT .............................. ... 16
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
AIR CLEANER AND AIR DUCT ............................ ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSPECTION AFTER REMOVAL .................... ... 17 INSTALLATION ................................................
... 18
Changing Air Cleaner Filter ................................. ... 18
INSPECTION ................................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 18
INTAKE MANIFOLD COLLECTOR ....................... ... 19
Components ........................................................ ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 21
INSTALLATION ................................................ ... 22
INTAKE MANIFOLD .............................................. ... 24
Components ........................................................ ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSPECTION AFTER REMOVAL .................... ... 25
INSTALLATION ................................................ ... 25
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... ... 26
Components ........................................................ ... 26
Removal and Installation ..................................... ... 26
REMOVAL ........................................................ ... 26
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
OIL PAN AND OIL STRAINER .............................. ... 30
Components (2WD Model) .................................. ... 30
Removal and Installation (2WD Model) ............... ... 30
REMOVAL ........................................................ ... 30
INSPECTION AFTER REMOVAL .................... ... 32
INSTALLATION ................................................ ... 32
INSPECTION AFTER INSTALLATION ............. ... 35
Components (AWD Model) .................................. ... 35
Removal and Installation (AWD Model) ............... ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 38
INSPECTION AFTER INSTALLATION ............. ... 41
EM-3
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ANCE ...............................................................
. 146
MAIN BEARING OIL CLEARANCE ................. . 147
MAIN BEARING CRUSH HEIGHT ................... . 148
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................ . 148
MAIN BEARING CAP BOLT OUTER DIAMETER . 148
CONNECTING ROD BOLT OUTER DIAMETER . 149
DRIVE PLATE .................................................. . 149
OIL JET ............................................................ . 149
OIL JET RELIEF VALVE .................................. . 149
SERVICE DATA AND SPECIFICATIONS (SDS) ... . 150
Standard and Limit .............................................. . 150
GENERAL SPECIFICATIONS ......................... . 150
DRIVE BELT .................................................... . 151
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ........ . 151
SPARK PLUG .................................................. . 151
CAMSHAFT AND CAMSHAFT BEARING ....... . 152
CYLINDER HEAD ............................................ . 154
CYLINDER BLOCK .......................................... . 157
PISTON, PISTON RING AND PISTON PIN ..... . 158
CONNECTING ROD ........................................ . 159
CRANKSHAFT ................................................. . 160
MAIN BEARING ............................................... . 161
CONNECTING ROD BEARING ....................... . 162
VK45DE
PRECAUTIONS ..................................................... . 163
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... . 163
OPERATION PROCEDURE ............................ . 163
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ . 163
Precautions for Disconnecting Fuel Piping ......... . 163
Precautions for Removal and Disassembly ........ . 163
Precautions for Inspection, Repair and Replace-
ment .................................................................... . 163
Precautions for Assembly and Installation .......... . 163
Parts Requiring Angle Tightening ........................ . 164
Precautions for Liquid Gasket ............................. . 164
REMOVAL OF LIQUID GASKET SEALING ..... . 164
LIQUID GASKET APPLICATION PROCEDURE . 164
PREPARATION ...................................................... . 166
Special Service Tools .......................................... . 166
Commercial Service Tools ................................... . 168
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... . 170
NVH Troubleshooting — Engine Noise ............... . 170
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. . 171
ENGINE ROOM COVER ....................................... . 172
Components ........................................................ . 172
Removal and Installation ..................................... . 172
REMOVAL ........................................................ . 172
INSTALLATION ................................................ . 172
DRIVE BELTS ........................................................ . 173
Components ........................................................ . 173 Checking Drive Belts ...........................................
.173
Tension Adjustment ............................................. .173
Removal and Installation ..................................... .173
REMOVAL ........................................................ .173
INSTALLATION ................................................ .174
Components ........................................................ .175
Drive Belt Auto Tensioner and Idler Pulley .......... .175
REMOVAL ........................................................ .175
INSTALLATION ................................................ .175
AIR CLEANER AND AIR DUCT ............................ .176
Components ........................................................ .176
Removal and Installation ..................................... .176
REMOVAL ........................................................ .176
INSPECTION AFTER REMOVAL .................... .177
INSTALLATION ................................................ .177
Changing Air Cleaner Filter ................................. .177
REMOVAL ........................................................ .177
INSTALLATION ................................................ .177
INTAKE MANIFOLD .............................................. .178
Components ........................................................ .178
Removal and Installation ..................................... .179
REMOVAL ........................................................ .179
INSPECTION AFTER REMOVAL .................... .180
INSTALLATION ................................................ .180
INSPECTION AFTER INSTALLATION ............. .181
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... .182
Components ........................................................ .182
Removal and Installation ..................................... .182
REMOVAL ........................................................ .182
INSPECTION AFTER REMOVAL .................... .184
INSTALLATION ................................................ .184
OIL PAN AND OIL STRAINER .............................. .185
Components ........................................................ .185
Removal and Installation ..................................... .185
REMOVAL ........................................................ .185
INSPECTION AFTER REMOVAL .................... .187
INSTALLATION ................................................ .187
INSPECTION AFTER INSTALLATION ............. .188
IGNITION COIL ...................................................... .189
Components ........................................................ .189
Removal and Installation ..................................... .189
REMOVAL ........................................................ .189
INSTALLATION ................................................ .189
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... .190
Components ........................................................ .190
Removal and Installation ..................................... .190
REMOVAL ........................................................ .190
INSPECTION AFTER REMOVAL .................... .190
INSTALLATION ................................................ .191
FUEL INJECTOR AND FUEL TUBE ..................... .192
Components ........................................................ .192
Removal and Installation ..................................... .192
REMOVAL ........................................................ .192
INSTALLATION ................................................ .194
INSPECTION AFTER INSTALLATION ............. .196