MA-18
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2005 July 2005 FX
Changing Air Cleaner FilterALS000GJ
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilALS000H3
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE
OIL LEAKAGE" .
3. Stop the engine and wait for 10 minutes.
4. Loosen oil filler cap and then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-30, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:
When filling engine oil, do not pull out oil level gauge.
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
9. Stop the engine and wait for 10 minutes.
SBIA0463E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
MA-26
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2005 July 2005 FX
4. Loosen oil filler cap, and then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-185, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, Imp qt)
CAUTION:
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to determine the proper amount of engine oil in the engine.
8. Warm up engine and check area around drain plug and oil filter for oil leakage.
9. Stop engine and wait for 15 minutes.
10. Check the engine oil level.
Changing Oil FilterALS000GV
REMOVAL
WARNING:
Be careful not to get burned when the engine and engine oil may be hot.
1. Remove front engine undercover with power tool.
2. Using the oil filter wrench (SST), remove the oil filter. CAUTION:
Oil filter is provided with relief valve. Use Genuine Nissan
Oil Filter or equivalent.
When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
Do not allow engine oil to adhere to drive belts.
Completely wipe off any engine oil that adhere to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface. Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
PBIC0993E
Drain and refill With oil filter change 6.4 (6-3/4, 5-5/8)
without oil filter change 5.8 (6-1/8, 5-1/8)
Dry engine (engine overhaul) 7.2 (7-5/8, 6-3/8)
PBIC0801E
PBIC1525E
MA-32
CHASSIS AND BODY MAINTENANCE
Revision: 2005 July 2005 FX
Changing Transfer FluidALS000GE
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
1. Drain fluid from drain plug and refill with new gear fluid.
2. Check fluid level. CAUTION:
Carefully fill the fluid. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftALS000FL
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear OilALS000FM
Check for oil leakage. Fluid grade:
Genuine Nissan Matic D ATF (Continental U.S. and
Alaska) or Canada NISSAN Automatic Transmis-
sion Fluid
Refer to MA-12, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Fluid capacity:
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Drain plug:
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
Filler plug:
: 35 N·m (3.6 kg-m, 26 ft-lb)SDIA2087E
Tightening torque: Refer to PR-7, "
REAR PROPELLER SHAFT"
SMA118A
SMA012C
CHASSIS AND BODY MAINTENANCE MA-33
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
Changing Differential Gear OilALS000FN
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
Balancing Wheels (Bonding Weight Type)ALS000FO
REMOVAL
1. Remove inner and outer balance weights from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel. CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the wheel balancer indicator, multiply outer unbal- ance value by 5/3 to determine balance weight that should be used. Select the outer balance weight with
a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight. Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug: Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E
CHASSIS AND BODY MAINTENANCE MA-37
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
Checking Power Steering Fluid and LinesALS000FV
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80 °C (122 to 176 °F)
or “COLD” range at fluid temperatures of 0 to 30 °C (32 to 86 °F).
CAUTION:
Do not overfill.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsALS000FW
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
PS-8
POWER STEERING FLUID
Revision: 2005 July 2005 FX
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelAGS000GT
Stop engine before performing a fluid level check.
Ensure that fluid level is between the MAX range and MIN level.
Because fluid level differs within the HOT range and the COLD
range, check it carefully.
CAUTION:
Do not overfill the Max level.
Do not reuse any used power steering fluid.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Checking Fluid LeakageAGS000GU
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-31, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemAGS000GV
Incomplete air bleeding causes the following. When this happens, bleed air again.
Generation of air bubbles in reservoir tank.
Generation of clicking noise in oil pump.
Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from
oil pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E
REAR FINAL DRIVE ASSEMBLY RFD-35
C E F
G H
I
J
K L
M A
B
RFD
Revision: 2005 July 2005 FX
17, "Drive Gear Runout" , RFD-18, "Tooth Contact" , RFD-19, "Backlash" , RFD-17, "Total Preload Torque"
.
Recheck above items. Readjust the above description, if necessary.
18. Apply sealant to mating surface of rear cover.
Use Genuine Silicone RTV or equivalent. Refer to GI-48,
"RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
19. Install rear cover on gear carrier and tighten mounting bolts with the specified torque. Refer to RFD-16, "
COMPONENTS" .
20. Install side flange with the following procedure.
a. Attach the protector to side oil seal.
b. After the side flange is inserted and the serrated part of side gear has engaged the serrated part of flange, remove the pro-
tector.
c. Put a suitable drift on the center of side flange, then drive it until sound changes.
NOTE:
When installation is completed, driving sound of the side flange
turns into a sound which seems to affect the whole final drive.
d. Confirm that the dimension of the side flange installation (Mea- surement A) in the figure comes into the following.SDIA0970E
Tool number : KV38107900 (J-39352)
SDIA0822E
Measurement A: 326 - 328 mm (12.83 - 12.91 in)
SDIA1039E
TF-56
TRANSFER ASSEMBLY
Revision: 2005 July 2005 FX
16. Apply liquid gasket to mating surface of rear case.
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-48, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
17. Set front case to rear case. CAUTION:
Be careful not to damage the mating surface transmission
side.
18. Tighten front case and rear case fixing bolts to the specified torque. Refer to TF-45, "
COMPONENTS" .
19. Install spacer to mainshaft. CAUTION:
Apply ATF to spacer.
SDIA2312E
PDIA0279E
Bolts symbol Quantity Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
PDIA0260E