TROUBLE DIAGNOSIS EC-823
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Revision: 2005 July 2005 FX
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
Item DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOS-
TIC RESULTS DATA
MONI-
TOR DATA
MONI- TOR
(SPEC) ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS) ××××
Camshaft position sensor
(PHASE) ××××
Mass air flow sensor ×××
Engine coolant temperature sen-
sor ×××××
Heated oxygen sensor 1 ×××××
Heated oxygen sensor 2 ×××××
Wheel sensor ××××
Accelerator pedal position sensor ×××
Throttle position sensor ×××
Fuel tank temperature sensor ××××
EVAP control system pressure
sensor ×××
Intake air temperature sensor ××××
Knock sensor ×
Refrigerant pressure sensor ××
Closed throttle position switch
(accelerator pedal position sensor
signal) ××
Air conditioner switch ××
Park/neutral position (PNP) switch ×××
Stop lamp switch ×××
Power steering pressure sensor ×××
Battery voltage ××
Load signal ××
Snow mode switch ××
Intake valve timing control position
sensor ×××
Fuel level sensor ×××
ICC steering switch ×××
ASCD steering switch ×××
ICC brake switch ×××
ASCD brake switch ×××
EC-828
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
BATTERY VOLT
[V] ××The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V] ××
The accelerator pedal position sensor
signal voltage is displayed.ACCEL SENS2 signal is converted be
ECM internally. Thus, they differs from
ECM terminal voltage signal.
ACCEL SEN 2 [V]
×
THRTL SEN 1 [V] ××
The throttle position sensor signal voltage
is displayed.THRTL SEN 2 signal is converted by
ECM internally. Thus, they differs from
ECM terminal voltage signal.
THRTL SEN 2 [V]
×
FUEL T/TMP SE
[ ° C] or [ °F] ×
The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[ ° C] or [ °F] ××
The intake air temperature (determined
by the signal voltage of the intake air tem-
perature sensor) is indicated.
EVAP SYS PRES
[V] ×
The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FUEL LEVEL SE
[V] ×
The signal voltage of the fuel level sensor
is displayed.
START SIGNAL
[ON/OFF] ××
Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age.
After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF] ××
Indicates idle position [ON/OFF] com-
puted by ECM according to the accelera-
tor pedal position sensor signal.
AIR COND SIG
[ON/OFF] ××
Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF] ××
Indicates [ON/OFF] condition from the
park/neutral position (PNP) switch signal.
PW/ST SIGNAL
[ON/OFF] ××
[ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL
[ON/OFF] ××
Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF] ×
Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF] ×
Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]
Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec] ×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING
[BTDC] ×
Indicates the ignition timing computed by
ECM according to the input signals.When the engine is stopped, a certain
value is indicated.
Monitored item
[Unit] ECM
INPUT SIG-
NALS MAIN
SIG-
NALS Description Remarks
DTC P1706 PNP SWITCH EC-1283
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Revision: 2005 July 2005 FX
DTC P1706 PNP SWITCHPFP:32006
Component DescriptionABS00DC4
When the selector lever position is P or N, park/neutral position (PNP) switch is ON.
ECM detects the position because the continuity of the line (the ON signal) exists.
CONSULT-II Reference Value in Data Monitor ModeABS00DC5
Specification data are reference values.
On Board Diagnosis LogicABS00DC6
DTC Confirmation ProcedureABS00DC7
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CON- SULT-II. Then check the “P/N POSI SW” signal under the follow-
ing conditions.
If NG, go to EC-1286, "
Diagnostic Procedure" .
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Start engine and warm it up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive sec- onds.
6. If 1st trip DTC is detected, go to EC-1286, "
Diagnostic Procedure" .
MONITOR ITEM CONDITION SPECIFICATION
P/N POSI SW
Ignition switch: ON Selector lever: P or N ON
Selector lever: Except above OFF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1706
1706 Park/neutral position
switch The signal of the park/neutral position (PNP)
switch is not changed in the process of engine
starting and driving.
Harness or connectors
[The park/neutral position (PNP) switch
circuit is open or shorted.]
Park/neutral position (PNP) switch
Unified meter and A/C amp.
TCM
Position (Selector lever) Known-good signal
N or P position ON
Except above position OFF
SEF212Y
ENG SPEED 1,200 - 6,375 rpm
COOLAN TEMP/S More than 70 °C (158 °F)
B/FUEL SCHDL 2.0 - 31.8 msec
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position
SEF213Y
EC-1284
[VK45DE]
DTC P1706 PNP SWITCH
Revision: 2005 July 2005 FX
Overall Function CheckABS00DC8
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal) and ground under the following conditions.
3. If NG, go to EC-1286, "
Diagnostic Procedure" .
Position (Selector lever) Voltage (Known good data)
P or N position Approx. 0V
Except above position BATTERY VOLTAGE
(11 - 14V)
MBIB0043E
FRONT WHEEL HUB AND KNUCKLE FAX-5
[2WD]
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Revision: 2005 July 2005 FX
6. Use a ball joint remover (SST) to remove steering outer socket
from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
7. Remove cotter pin at transverse link, then loosen mounting nut.
8. Use a ball joint remover (SST) to remove transverse link from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
9. Remove fixing bolts and nuts between strut assembly and steer- ing knuckle with power tool.
10. Remove steering knuckle from vehicle.
11. Remove fixing bolts between steering knuckle and wheel hub and bearing assembly with power tool.
12. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of transverse link and steering outer socket ball
joint. Refer to FSU-14, "
TRANSVERSE LINK" , PS-19, "POWER STEERING GEAR AND LINKAGE" .
INSTALLATION
Refer to FAX-4, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing axle components, check wheel alignment. Refer to FSU-6, "Wheel
Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Check the following item after service
–Installation condition of wheel sensor harness
SDIA1434E
SDIA1435E
FRONT WHEEL HUB AND KNUCKLE FAX-11
[AWD]
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Revision: 2005 July 2005 FX
6. Use a ball joint remover (SST) to remove steering outer socket
from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
7. Remove cotter pin at transverse link, then loosen mounting nut.
8. Use a ball joint remover (SST) to remove transverse link from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
9. Remove cotter pin, then remove lock nut from drive shaft with power tool.
10. Remove steering knuckle from drive shaft. CAUTION:
When removing steering knuckle, do not apply an exces-
sive angle to drive shaft joint. Also be careful not to excessively extend slide joint.
Do not hang over drive shaft without support.
11. Remove fixing bolts and nuts between strut assembly and steering knuckle with power tool.
12. Remove steering knuckle from vehicle.
13. Remove fixing bolts between steering knuckle and wheel hub and bearing assembly with power tool.
14. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of transverse link and steering outer socket ball joint.
Refer to FSU-14, "
TRANSVERSE LINK" , PS-19, "POWER STEERING GEAR AND LINKAGE" .
INSTALLATION
Refer to FAX-10, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing axle components, check wheel alignment. Refer to FSU-6, "Wheel
Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Check the following item after service.
–Installation condition of wheel sensor harness.
SDIA1434E
SDIA1435E
FUEL TANK FL-11
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Revision: 2005 July 2005 FX
9. Disconnect fuel filler hose, vent hose and EVAP hoses at fuel
tank side.
10. Support the lower part of fuel tank with transmission jack. CAUTION:
Support the position that fuel tank mounting bands do not
engage.
11. Remove fuel tank mounting bands.
12. Supporting with hands, descend transmission jack carefully, and remove fuel tank. CAUTION:
Make sure that all connection points have been disconnected.
Confirm there is no interference with vehicle.
13. Remove fuel filler tube protector and fuel filler tube, if necessary.
INSTALLATION
Note the following, and install in the reverse order of removal.
Surely clamp fuel hoses and insert hose to the length below.
Be sure hose clamp is not placed on swelled area of fuel tube.
Tighten fuel hose clamp so that the distance between its lugs becomes to the following.
To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres- sure to fuel piping.
2. Start engine and rev it up and make sure there are no fuel leaks at the fuel system tube and hose connec- tions.
After removing/installing rear suspension assembly, make sure to adjust wheel alignment and then, adjust
neutral position of steering angle sensor. Refer to RSU-5, "
Wheel Alignment Inspection" and BRC-6,
"Adjustment of Steering Angle Sensor Neutral Position" .
PBIC1581E
PBIC0878E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
Fuel tank side : 8 - 12 mm (0.31 - 0.47 in)
Fuel filler tube side : 5.7 - 9.7 mm (0.224 - 0.382 in)
FSU-10
FRONT SUSPENSION ASSEMBLY
Revision: 2005 July 2005 FX
16. Remove stabilizer connecting rod upper nut with power tool,
separate stabilizer connecting rod and strut assembly.
17. Remove mounting nuts between engine mounting insulator and front suspension member.
18. Remove mounting bolts which are at the back of transverse link (mounting part with body) with power tool, separate transverse
link.
19. Remove mounting nuts between front suspension member and body with power tool.
20. Move jack down slowly to remove front suspension member, transverse link, stabilizer bar, drive shaft (For AWD models) and
steering knuckle from vehicle as a unit.
21. Remove transverse link from steering knuckle. Refer to FSU-14,
"TRANSVERSE LINK" .
INSTALLATION
Refer to FSU-8, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing suspension components and steering components, check wheel
alignment. Refer to FSU-6, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
Check the following item after service.
–Installation condition of wheel sensor harness.
SEIA0330E
SEIA0331E