ENGINE MAINTENANCE (VK45DE ENGINE) MA-23
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Revision: 2005 July 2005 FX
DRAINING ENGINE COOLANT
1. Remove grommet engine front undercover.
2. Open radiator drain plug at the bottom of radiator, and then
remove radiator cap.
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer
to EM-246, "
DISASSEMBLY" .
3. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
4. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to MA-24, "
FLUSHING COOLING SYSTEM" .
REFILLING ENGINE COOLANT
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
2. Make sure that each hose clamp has been firmly tightened.
3. Remove air relief plug on heater hose.
4. Fill thermostat housing and reservoir tank to specified level.
Refill engine coolant up to filler neck of thermostat housing.
Pour engine coolant through engine coolant filler neck slowly of less than 2 (2-1/8 US qt, 1-3/4
Imp qt) a minute to allow air in system to escape.
PBIC3036E
SBIA0444E
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
MA-24
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2005 July 2005 FX
Use Genuine Nissan long Life Antifreeze/Coolant or equivalent mixed with water (distilled or
demineralized). Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
When engine coolant overflows air relief hole on heater hose,
install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000 rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).
Cool down using a fan to reduce the time.
If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-249,
"ASSEMBLY" .
Engine coolant capacity
(With reservoir tank at “MAX” level):
Approx. 10.0 (10-5/8 US qt, 8-3/4 Imp qt)
Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
MA-40
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitALS000G0
BELT DEFLECTION AND TENSION (VQ35DE)
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
BELT DEFLECTION AND TENSION (VK45DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
ENGINE OIL CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt New belt Used belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt 7 (0.28)
4 - 5
(0.16 - 0.20) 3.5 - 4.5
(0.138 - 0.177) 294 (30, 66) 730 - 818
(74.5 - 83.5,
164 - 184) 838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt 12 (0.47)9 - 10
(0.35 - 0.39) 8 - 9
(0.31 - 0.35) 196 (20, 44) 348 - 436
(35.5 - 44.5, 78 - 98) 470 - 559
(48 - 57,
106 - 126)
Applied pushing
force 98 N (10 kg, 22 lb) —
KBIA1731J
Tension of drive belts Auto-adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 8.6 (9-1/8, 7-5/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Engine coolant capacity (With reservoir tank at “MAX” level) 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Cap relief pressure Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
RSU-2
PRECAUTIONS
Revision: 2005 July 2005 FX
PRECAUTIONSPFP:00001
CautionsAES000MF
When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
Unladen conditions means that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
After servicing suspension parts, be sure to check wheel alignment.
Caulking nuts are not reusable. Always use new ones when installing. Since new caulking nuts are pre-
oiled, tighten as they are.
SC-1
STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
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Revision: 2005 July 2005 FX
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
BATTERY ............................................................... ..... 4
How to Handle Battery ........................................ ..... 4
METHODS OF PREVENTING OVER-DIS-
CHARGE .......................................................... ..... 4
CHECKING ELECTROLYTE LEVEL ............... ..... 5
SPECIFIC GRAVITY CHECK .......................... ..... 5
CHARGING THE BATTERY ............................ ..... 6
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Battery) ....................................... ..... 6
DIAGNOSTIC RESULT ITEM CHART ............. ..... 8
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ..... 9
STARTING SYSTEM ............................................. ... 10
System Description ............................................. ... 10
Wiring Diagram — START — .............................. .... 11
VK45DE ENGINE MODELS ............................ .... 11
VQ35DE ENGINE MODELS ............................ ... 12
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Starting) ...................................... ... 13
DIAGNOSTIC RESULT ITEM CHART ............. ... 13
WORK FLOW ................................................... ... 14
DIAGNOSTIC PROCEDURE 1 ........................ ... 15
DIAGNOSTIC PROCEDURE 2 ........................ ... 16
MINIMUM SPECIFICATION OF CRANKING
VOLTAGE REFERENCING COOLANT TEM-
PERATURE ...................................................... ... 16 Removal and Installation .....................................
... 17
VK45DE ENGINE MODELS ............................. ... 17
VQ35DE ENGINE MODELS (2WD) ................. ... 18
VQ35DE ENGINE MODELS (AWD) ................. ... 19
Disassembly and Assembly ................................. ... 20
VK45DE ENGINE MODELS ............................. ... 20
VQ35DE ENGINE MODELS (2WD) ................. ... 21
VQ35DE ENGINE MODELS (AWD) ................. ... 22
INSPECTION AFTER DISASSEMBLY ............. ... 22
CHARGING SYSTEM ............................................ ... 23
System Description .............................................. ... 23
MALFUNCTION INDICATOR ........................... ... 23
Wiring Diagram — CHARGE — .......................... ... 24
VK45DE ENGINE MODELS ............................. ... 24
VQ35DE ENGINE MODELS ............................ ... 25
Trouble Diagnosis with Battery/Starting/Charging
System Tester (Charging) .................................... ... 26
DIAGNOSTIC RESULT ITEM CHART ............. ... 27
WORK FLOW ................................................... ... 28
PRELIMINARY INSPECTION .......................... ... 29
DIAGNOSTIC PROCEDURE 1 ........................ ... 30
DIAGNOSTIC PROCEDURE 2 ........................ ... 31
DIAGNOSTIC PROCEDURE 3 ........................ ... 31
DIAGNOSTIC PROCEDURE 4 ........................ ... 32
Removal and Installation ..................................... ... 33
VK45DE ENGINE MODELS ............................. ... 33
VQ35DE ENGINE MODELS ............................ ... 34
Disassembly and Assembly ................................. ... 36
VK45DE ENGINE MODELS ............................. ... 36
VQ35DE ENGINE MODELS ............................ ... 37
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 38
Battery ................................................................. ... 38
Starter .................................................................. ... 38
Alternator ............................................................. ... 38