EC-764
[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2005 July 2005 FX
Be careful not to erase the stored memory before starting trouble diagnoses.
DIAGNOSTIC TEST MODE II — HEATED OXYGEN SENSOR 1 MONITOR
In this mode, the MIL displays the condition of the fuel mixture (lean or rich) which is monitored by the heated
oxygen sensor 1.
*: Maintains conditions just before switching to open loop.
To check the heated oxygen sensor 1 function, start engine in the Diagnostic Test Mode II and warm it up until
engine coolant temperature indicator points to the middle of the gauge.
Next run engine at about 2,000 rpm for about 2 minutes under no-load conditions. Then make sure that the
MIL comes ON more than 5 times within 10 seconds with engine running at 2,000 rpm under no-load.
OBD System Operation ChartABS00E4B
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-745, "
Tw o Tr i p D e t e c t i o n
Logic" .
The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-766 .
For details about patterns A and B under “Other”, see EC-768
.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip. MIL Fuel mixture condition in the exhaust gas Air fuel ratio feedback control condition
ON Lean Closed loop system
OFF Rich
*Remains ON or OFF Any condition Open loop system
Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
display) 80 (pattern C) 80 (pattern C) 40 (pattern A)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
(clear) *1, *2 *1, *2 1 (pattern B)
EC-784
[VK45DE]
BASIC SERVICE PROCEDURE
Revision: 2005 July 2005 FX
27. PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-787, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes (With CONSULT-II)>>GO TO 28.
Yes (Without CONSULT-II)>>GO TO 29.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
28. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5 °C (41 °F) by touching “DOWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
29. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 k Ω) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 31.
NG >> GO TO 30.
30. RECONNECT HEATED OXYGEN SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect heated oxygen sensor 1 harness connector.
>> GO TO 34.
Idle CO: 0.7
− 9.9% and engine runs smoothly.
SEF172Y
Idle CO: 0.7 − 9.9% and engine runs smoothly.
SEF982UA
BASIC SERVICE PROCEDURE EC-785
[VK45DE]
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Revision: 2005 July 2005 FX
31. REPLACE HEATED OXYGEN SENSOR 1
1. Stop engine.
2. Replace heated oxygen sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 32.
Without CONSULT-II>>GO TO 33.
32. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
2. See “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode.
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between LEAN and RICH more than 5 times
during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
33. CHECK HEATED OXYGEN SENSOR 1 (BANK 1) / (BANK 2) SIGNAL
Without CONSULT-II
1. Set ECM to Self Diagnostic Test Mode II (Heated oxygen sensor 1 monitor). Refer to EC-762, "
HOW TO
SWITCH DIAGNOSTIC TEST MODE" .
2. Switch the monitored sensor to the malfunctioning bank. Refer to EC-762, "
How to Switch Monitored Sen-
sor From Bank 1 to Bank 2 or Vice Versa" .
3. Running engine at 2,000 rpm under no load (The engine is warmed up to normal operating temperature.), check that the MIL comes on more than 5 times during 10 seconds.
OK or NG
OK >> GO TO 4.
NG >> GO TO 34.
34. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator and repair or replace if necessary. Refer to EC-789 .
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-902 .
Check injector and its circuit, and repair or replace if necessary. Refer to EC-1351 .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
914 and EC-927 .
OK or NG
OK >> GO TO 36.
NG >> 1. Repair or replace.
2. GO TO 35.
1 time: RICH
→ LEAN → RICH
2 times: RICH → LEAN → RICH → LEAN → RICH
SEF449Y
TROUBLE DIAGNOSIS EC-797
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Revision: 2005 July 2005 FX
DTC Inspection Priority ChartABS007HZ
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 and/or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-862
.
Priority Detected items (DTC)
1
U1000 U1001 CAN communication line
P0101 P0102 P0103 Mass air flow sensor
P0112 P0113 P0127 Intake air temperature sensor
P0117 P0118 P0125 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0128 Thermostat function
P0181 P0182 P0183 Fuel tank temperature sensor
P0327 P0328 P0332 P0333 Knock sensor
P0335 Crankshaft position sensor (POS)
P0340 Camshaft position sensor (PHASE)
P0460 P0461 P0462 P0463 Fuel level sensor
P0500 Vehicle speed sensor
P0605 ECM
P0700 TCM
P0705 Park/Neutral position (PNP) switch
P1229 Sensor power supply
P1610 - P1615 NATS
P1706 Park/Neutral position (PNP) switch
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
TROUBLE DIAGNOSIS EC-799
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Revision: 2005 July 2005 FX
Fail-Safe ChartABS007I0
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when
there is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands
the driver to repair the malfunction.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118 Engine coolant tempera-
ture sensor circuit Engine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
Condition Engine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or START 40
°C (104 °F)
More than approx. 4 minutes after
ignition ON or START 80
°C (176 °F)
Except as shown above 40 - 80
°C (104 - 176 °F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P1121 Electric throttle control actuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops,
the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P1122 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138 Accelerator pedal position
sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
EC-800
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Symptom Matrix ChartABS007I2
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2 EC-1358
Fuel pressure regulator system334444444 4 EC-789
Injector circuit 11232 22 2 EC-1351
Evaporative emission system 334444444 4EC-730
Air Positive crankcase ventilation sys-
tem 33 4444444 41
EC-742
Incorrect idle speed adjustment 1 1 1 1 1 EC-769
Electric throttle control actuator 112332222 2 2 EC-1148,
EC-1150
IgnitionIncorrect ignition timing adjustment33111 11 1 EC-769
Ignition circuit 11222 22 2EC-1339
Main power supply and ground circuit 22333 33 23 EC-855
Mass air flow sensor circuit
1
12 2
222 2 EC-893,
EC-902
,
Engine coolant temperature sensor circuit
3 33
EC-914
,
EC-927
Heated oxygen sensor 1 circuit EC-935
,
EC-944
,
EC-956
,
EC-1174
,
EC-1180
Throttle position sensor circuit
22 EC-920
,
EC-1015
,
EC-1225
,
EC-1227
,
EC-1229
,
EC-1316
Accelerator pedal position sensor circuit 3 2 1 EC-1302
,
EC-1309
,
EC-1323
Knock sensor circuit 2 3 EC-1031
Crankshaft position sensor (POS) circuit 2 2EC-1036
Camshaft position sensor (PHASE) circuit 3 2EC-1043
Vehicle speed signal circuit 2 3 3 3EC-1123
Power steering pressure sensor circuit 2 3 3EC-1129
TROUBLE DIAGNOSIS EC-819
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Revision: 2005 July 2005 FX70 L/R Refrigerant pressure sensor [Engine is running]Warm-up condition
Both A/C switch and blower fan motor
switch: ON (Compressor operates) 1.0 - 4.0V
72 BR Intake valve timing control
position sensor (bank 1) [Engine is running]
Warm-up condition
Idle speed
0 - 1.0V
[Engine is running]
Engine speed: 2,000rpm 0 - 1.0V
73 OR Engine coolant temperature
sensor [Engine is running] Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature.
74 LG/B Heated oxygen sensor 2
(bank 2) [Engine is running]
Warm-up condition
Revving engine from idle to 3,000 rpm
quickly after the following conditions are met
–After keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at idle
for 1 minute under no load 0 - Approximately 1.0V
78 B/R Sensor ground
(Heated oxygen sensor) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
82 B/W Sensor ground
(APP sensor 1 / ICC steer-
ing switch / ASCD steering
switch) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
83 G/OR Sensor ground
(APP sensor 2) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
85 PU Data link connector [Ignition switch: ON]
CONSULT-II or GST: Disconnected Approximately 5V - Battery volt-
age (11 - 14V)
86 R CAN communication line [Ignition switch: ON] Approximately 1.1 - 2.3V
Output voltage varies with the
communication status.
90 L/B Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
91 G Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
94 L CAN communication line [Ignition switch: ON] Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
PBIB2046E
TROUBLE DIAGNOSIS EC-823
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Revision: 2005 July 2005 FX
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
Item DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOS-
TIC RESULTS DATA
MONI-
TOR DATA
MONI- TOR
(SPEC) ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS) ××××
Camshaft position sensor
(PHASE) ××××
Mass air flow sensor ×××
Engine coolant temperature sen-
sor ×××××
Heated oxygen sensor 1 ×××××
Heated oxygen sensor 2 ×××××
Wheel sensor ××××
Accelerator pedal position sensor ×××
Throttle position sensor ×××
Fuel tank temperature sensor ××××
EVAP control system pressure
sensor ×××
Intake air temperature sensor ××××
Knock sensor ×
Refrigerant pressure sensor ××
Closed throttle position switch
(accelerator pedal position sensor
signal) ××
Air conditioner switch ××
Park/neutral position (PNP) switch ×××
Stop lamp switch ×××
Power steering pressure sensor ×××
Battery voltage ××
Load signal ××
Snow mode switch ××
Intake valve timing control position
sensor ×××
Fuel level sensor ×××
ICC steering switch ×××
ASCD steering switch ×××
ICC brake switch ×××
ASCD brake switch ×××